Lincoln-electric IM568 SAM-400 PERKINS DIESEL Manuel d'utilisateur

SAM400 & 650 PERKINS DIESEL ENGINE DRIVENMULTI-PROCESS DC ARC WELDING POWER SOURCESOPERATOR’S MANUALSales and Service through Subsidiaries a

A-3INSTALLATIONSAM400 & 650A-3PRODUCT DESCRIPTIONThe SAM engine welders are multi-purpose weldingmachines. They are designed to be used on all ope

A-4INSTALLATIONA-4PRE-OPERATION SERVICEOil: This unit is supplied from the factory with theengine crankcase filled with a high quality 10W30 oil.This

B-1OPERATIONB-1OPERATING PRECAUTIONSDo not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with y

B-2OPERATIONB-2WELDER CONTROLS:FUNCTION/OPERATIONPORTABLE FIELD CONTROL CONNECTIONA “Portable Field Control” complete with 25’ leads isshipped with ea

B-3OPERATIONB-3c. Be sure the wire feeder is properly set forconstant or variable voltage as appropri-ate.2. ML-2, ML-3, MN-1, LN-4, LN-5 and LN-6Wire

B-4OPERATIONB-4Set the welding current and voltage as described under“Constant Voltage Welding” above.Variable Voltage WeldingThe SAM400 “Current Cont

B-5OPERATIONB-5SAM400 ControlsSAM400 & 650

B-6OPERATIONB-6SAM400 & 650SAM400 Controls

B-7OPERATIONB-7SAM400 & 650SAM650 Controls

B-8OPERATIONB-8SAM400 & 650SAM650 Controls

iSAFETYiSAM400 & 650FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work re

B-9OPERATIONB-9STARTING WELDERS WITH DEAD BATTERIESDO NOT attempt to start a SAM engine driven welderby driving the welding generator as a starter mot

C-1ACCESSORIESC-1K799 Hi-Freq™ - Provides high frequency plus a gasvalve for TIG welding. A water valve is available as anoption. Requires 115 volt AC

D-1MAINTENANCED-1ELECTRIC SHOCK can kill.● Do not touch electrically live partssuch as output terminals or inter-nal wiringENGINE EXHAUST can kill.● U

D-2MAINTENANCED-2COMMUTATOR AND BRUSH MAINTENANCEUncovered rotating equipment can be dangerous.Use care so your hands, hair, clothing or tools donot c

E-1TROUBLESHOOTINGE-1SAM400 & 650If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, co

E-2TROUBLESHOOTINGE-2SAM400 & 650Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-3TROUBLESHOOTINGE-3SAM400 & 650Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-4TROUBLESHOOTINGE-4SAM400 & 650Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-5TROUBLESHOOTINGE-5SAM400 & 650Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-6TROUBLESHOOTINGE-6DIODE TEST PROCEDUREFigure E.11. Isolate the diode in question from the remainder ofthe circuit and determine its polarity from t

iiSAFETYiiSAM400 & 650ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of t

E-7TROUBLESHOOTINGE-7CONTROL PC BOARD CALIBRATIONTHE SCR BRIDGE SHOULD BE CHECKEDBEFORE INSTALLING A NEW CONTROL BOARD.COMPONENTS ON THE NEW CONTROL B

E-8TROUBLESHOOTINGE-8GROUND TESTSThis machine is equipped with solid-state electroniccomponents which can be damaged if subjected to aground test or a

F-1WIRING DIAGRAMSSAM400 & 650F-1 4-22-94 L9603 R20AMVM+-7CR232234D14D13SEE BATTERYCIRCUIT DIAGRAMF12CR7CR8CR9CR10CRC9C10D5D6D7D9D10D11

F-2WIRING DIAGRAMSF-2SAM400 & 650 4-22-94 L9606 R20AMVM+-7CR232234D14D13SEE BATTERYCIRCUIT DIAGRAMF12CR7CR8CR9CR10CRC9C10D5D6D7D10D11D1

SAM400 & 650F-3WIRING DIAGRAMSF-3 DAILY CHECKS: - Electrode and work connections are tight. - All equipme

SAM400 & 650F-4WIRING DIAGRAMSF-4 XB-RW S22668 GENERAL MAINTENANCE INS

SAM400 & 650F-5DIMENSION PRINTF-5.883.008.125.75(SAM650 Only)8.9083.0081.25F69.7544.50*6.0039.6950.1363.06 38.50 25.9519.80Additional Mufflerfor S

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

SAM400 & 650WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFA

SAM400 & 650WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕE

iiiSAFETYiiiSAM400 & 650FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onth

• Sales and Service through Subsidiaries and Distributors Worldwide •22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. 216-481-8100World&ap

ivSAFETYivSAM400 & 650PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté speci

SAM400 & 650Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company prod

viTABLE OF CONTENTSSAM400 & 650viPageInstallation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1INSTALLATION SAM400 & 650A-1TECHNICAL SPECIFICATIONS - SAM400Make/Model Description Speed (RPM) Displacement Starting CapacitiesSystemPerkins

A-2INSTALLATION SAM400 & 650A-2TECHNICAL SPECIFICATIONS - SAM650Make/Model Description Speed (RPM) Displacement Starting CapacitiesSystemPerkins