Lincoln-electric IM583 POWER WAVE 455 Manuel d'utilisateur

POWER WAVE 455™OPERATOR’S MANUALIM583-ADecember, 1999Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety

A-3INSTALLATION POWER WAVE 455A-3INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSRefer to the Technical Specifications at the beginningof this Installation

A-4INSTALLATION POWER WAVE 455A-4VOLTAGE SENSING AT THE WORKPIECEA four-pin work piece voltage sense lead connector islocated beneath the output stu

A-5INSTALLATION POWER WAVE 455A-5POWER FEED CONTROL BOXMOUNTINGIn some installations, it may be desirable to mount theWire Feeder control box direct

B-1OPERATIONB-1POWER WAVE 455OPERATING INSTRUCTIONSRead and understand this entire section of operatinginstructions before operating the machine.SAFET

B-2OPERATIONB-2POWER WAVE 455INPUT POWERONOFFHIGH TEMPERATUREMACHINE STATUSCIRCUIT BREAKERWIRE FEEDERPOSITIVE OUTPUTNEGATIVE OUTPUT3 PHASE INVERTERINP

B-3OPERATIONB-3POWER WAVE 455GENERAL DESCRIPTIONThe Power Wave 455 is a high performance, digitallycontrolled inverter welding power source capable of

B-4OPERATIONPOWER WAVE 455B-4WELDING CAPABILITYThe POWER WAVE 455 is rated at 60 Hz. 450A@38V. 100% duty cycle or 570A@ 43V 60% duty cycle -50 Hz. 400

B-5OPERATIONB-5WELDING ADJUSTMENTSAll adjustments are made on the system componentknown as the control box, which contains the switch-es, knobs and di

B-6OPERATIONB-6The arc length trim (usually referred to simply as“trim”) can be adjusted between 0.500 and 1.500 onthe control box’s Volts/Trim displa

C-1ACCESSORIESC-1OPTIONS / ACCESSORIESFACTORY INSTALLEDThere are no factory installed options available for thePower Wave machines.FIELD INSTALLEDThe

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-1MAINTENANCED-1POWER WAVE 455SAFETY PRECAUTIONS ELECTRIC SHOCK can kill.• Only Qualified personnel shouldperform this maintenance.• Turn the input p

E-1TROUBLESHOOTINGE-1POWER WAVE 455USING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Status LED on the power source case frontcan help diagnose p

E-2TROUBLESHOOTINGE-2POWER WAVE 455HOW TO USE TROUBLESHOOTING GUIDEThis Troubleshooting Guide is designed to be used by the machine Owner/Operator. Un

E-3TROUBLESHOOTINGE-3POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

E-4TROUBLESHOOTINGE-4POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

E-5TROUBLESHOOTINGE-5POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

F-1DIAGRAMSF-1POWER WAVE 45531L3A18TO AUX #1TO CURRENT32334POSX24POWER BD RECTIFIERJ24NEGTOJ32NEGNEGNEGPOWER BD RECTC3+32TOJ81L1AAH1D31TO J61612BS4TO

F-2DIAGRAMSF-2POWER WAVE 455N.B.17ARECONNECT SWITCHN.C.17B18B++P91CURRENTTRANSDUCER1314BCR1T3TO AUX #1T2TO SW1L3L3AT1WL2TO SWITCH BD #1TO TOP RIGHT PR

F-3DIAGRAMSF-3POWER WAVE 45532.8826.1022.6312.3519.0019.9019.169.48 14.6223.1223.51BM18241DIMENSION PRINT - POWER WAVE 455

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

viTABLE OF CONTENTSPageInstallation ...Section ATe

A-1INSTALLATION POWER WAVE 455A-1TECHNICAL SPECIFICATIONS - POWER WAVE 455OUTPUTRECOMMENDED INPUT WIRE AND FUSE SIZESPHYSICAL DIMENSIONSTEMPERATURE

A-2INSTALLATION POWER WAVE 455A-2ENVIRONMENTAL PROTECTIONThe Power Wave power source is rated IP21S andshould not be subjected to falling water, nor