Lincoln-electric IM831 RANGER 3 PHASE Manuel d'utilisateur

RANGER™3 PHASEOPERATOR’S MANUALFor Machines with Code Number 11079IM831October, 2004Safety Depends on YouLincoln arc welding and cuttingequipment is d

PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.FUELFill the fuel tank with clean, fresh, lead

A-4INSTALLATION RANGER 3 PHASEA-4ANGLE OF OPERATIONInternal combustion engines are designed to run in alevel condition which is where the optimum pe

A-5INSTALLATION RANGER 3 PHASEA-5• Duty Cycle is the percentage of time the load isbeing applied in a 10 minute period. For example, a60% duty cycl

A-6INSTALLATION RANGER 3 PHASEA-6120 V GFCI DUPLEX RECEPTACLESA GFCI (Ground Fault Circuit Interrupter) electricalreceptacle is a device to protect

A-7INSTALLATION RANGER 3 PHASEA-7TABLE lllELECTRICAL DEVICE USE WITH THE RANGER 3 PHASE.Type Common Electrical Devices Possible ConcernsResistive He

A-8INSTALLATION RANGER 3 PHASEA-8STANDBY POWER CONNECTIONSThe RANGER 3 PHASE is suitable for temporary,standby, or emergency power using the engine

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

“ RANGE” SWITCHThe “Range” switch is used to select one of threeamperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding r

B-3OPERATIONB-3WELDING PROCESSFor any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the app

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-4OPERATIONB-4RANGER 3 PHASESUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDLE WHEN NOT

B-5OPERATIONB-5STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

C-1ACCESSORIESC-1RANGER 3 PHASEOPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-

C-2ACCESSORIESC-2RANGER 3 PHASERECOMMENDED EQUIPMENTSTICKK704 Accessory Kit which includes:• Electrode Holder & Cable• Work Clamp & Cable•

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

E-1TROUBLESHOOTINGE-1RANGER 3 PHASEIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

E-2TROUBLESHOOTINGE-2RANGER 3 PHASEObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

E-3TROUBLESHOOTINGE-3RANGER 3 PHASEObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

STARTERCR1STARTERSOLENOID12 VOLTIDLERSOLENOIDBATTERYAC ACB+SWITCHREGULATORFLYWHEEL ALTERNATORB-HOUR METER5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN

F-2DIAGRAMSF-2RANGER 3 PHASERANGER 3 PHASERANGER 3 PHASE / / L LN-15 AND LN-25 ACROSS T AND LN-25 ACROSS THE ARC CONNECTE ARC CONNECTION DIN DIAGRAM

F-3DIAGRAMSF-3RANGER 3 PHASEM20397 A.0126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTER OF GRAVITY WITH OIL INENGINE AND FULL FUEL TANK9.3

NOTESRANGER 3 PHASE

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION RANGER 3 PHASEA-1TECHNICAL SPECIFICATIONS - RANGER 3 PHASE (K2337-1)INPUT - GASOLINE ENGINERATED OUTPUT @ 104°F (40°C)- WELDERHEIGHT

A-2INSTALLATION RANGER 3 PHASEA-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or generatorcreates it’s own power, i