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Lincoln-electric POWER WAVE 405 IM746 Manuel d'utilisateur

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POWER WAVE 405
OPERATOR’S MANUAL
For use with machines Code 10896
IM746
August, 2004
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
WARNING
WARNING
AVISO DE
PRECAUCION
ATTENTION
!
!
!
!
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WARNING
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POWER
OFF
ON
P O W E R W A V E 4 0 5
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2004 Lincoln Global Inc.
RETURN TO MAIN MENU
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Résumé du contenu

Page 1 - POWER WAVE 405

POWER WAVE 405OPERATOR’S MANUALFor use with machines Code 10896IM746August, 2004Safety Depends on YouLincoln arc welding and cuttingequipment is desig

Page 2 - ELECTRIC AND

A-1INSTALLATION POWER WAVE 405A-1TECHNICAL SPECIFICATIONS - POWER WAVE 405INPUT AC VOLTAGE & DC OUTPUTOUTPUT CABLES, CONNECTIONS AND LIMITATIONS

Page 3 - FUMES AND GASES

A-2INSTALLATION POWER WAVE 405A-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE 405 will operate in harshenvironments. Even so, it is important tha

Page 4

NEGATIVE ELECTRODE POLARITYWhen negative electrode polarity is required, such asin some Innershield applications, reverse the outputconnections at the

Page 5 - REDRESSEUR

5. Replace the wrap around and screws. The PCboard will “read” the switch at power up, and config-ure the work voltage sense lead appropriately.ELECTR

Page 6

A-5INSTALLATION POWER WAVE 405A-5SYSTEM DESCRIPTIONThe POWER WAVE 405 and Power Feed family ofproducts utilize a digital communication system called

Page 7

A-6INSTALLATION POWER WAVE 405A-6FIGURE A.2Simple SystemSYSTEM SET-UPBasic Rules• Each group is required to have one user interface.No group may hav

Page 8 - Thank You

A-7INSTALLATION POWER WAVE 405A-7FIGURE A.3Multiple Group SystemNo “FH0” Alllowed!FIGURE A.4Single Group Multi-Head SystemNo “FH0” Alllowed!The Dual

Page 9 - TABLE OF CONTENTS

A-8INSTALLATION POWER WAVE 405A-8FIGURE A.5Single Group Multi-Head System (Alternate Method)No “FH0” Alllowed!When a standardUser Iterface is usedin

Page 10 - INSTALLATION

A-9INSTALLATION POWER WAVE 405A-9WELDING WITH MULTIPLE POWERWAVESSpecial care must be taken when more than onePower Wave is welding simultaneously o

Page 11

A-10INSTALLATION POWER WAVE 405A-10I / O RECEPTACLE SPECIFICATIONSTABLE A.2WIRE FEEDER RECEPTACLEPIN LEAD# FUNCTIONA 53 Communication Bus LB 54 Com

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

GENERAL DESCRIPTIONThe Power Wave semi-automatic power source isdesigned to be a part of a modular, multi-processwelding system. Depending on configur

Page 14 - FIGURE A.1

POWER WAVE 405 – Semi-Automatic OperationSemi Automatic Power Waves can only be used withLinc-Net compatible Power Feed semi-automatic wirefeeders. In

Page 15 - SYSTEM SET-UP

The steps for operating the Power Wave will varydepending upon the options installed in the user inter-face (control box) of the welding system. The f

Page 16

CONSTANT VOLTAGE WELDINGSynergic CV:For each wire feed speed, a corresponding voltage ispreprogrammed into the machine through special soft-ware at th

Page 17 - FIGURE A.5

B-5OPERATIONB-5PULSE WELDINGPulse welding procedures are set by controlling anoverall "arc length" variable. When pulse welding, thearc volt

Page 18

B-6OPERATIONB-6POWER WAVE 405BENEFITS OF PULSE ON PULSE FROMLINCOLN ELECTRIC• Excellent appearance of the weld bead• Improved cleaning action• Reduced

Page 19

B-7OPERATIONB-7POWER WAVE 405POWER MODE™The Power Mode™ process was developed byLincoln to maintain a stable and smooth arc at lowprocedure settings w

Page 20 - OPERATION

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDNone Available.FIELD INSTALLED K940-[ ]Work Voltage Sense Lead KitK1764-1-Undercarriage*K1838-1-Va

Page 21

D-1MAINTENANCED-1POWER WAVE 405SAFETY PRECAUTIONSCAPACITOR DISCHARGE PROCEDURE1. Obtain a power resistor (25 ohms, 25 watts).2. Hold resistor body wit

Page 22

E-1TROUBLESHOOTINGE-1POWER WAVE 405If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24

E-2TROUBLESHOOTINGE-2POWER WAVE 405USING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Power Wave / Power Feed are best diagnosed asa system. Each

Page 25

E-3TROUBLESHOOTINGE-3POWER WAVE 405Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 26 - POWER MODE™

E-4TROUBLESHOOTINGE-4POWER WAVE 405Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Page 27 - COMPATIBLE LINCOLN EQUIPMENT

E-5TROUBLESHOOTINGE-5POWER WAVE 405Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Page 28 - MAINTENANCE

E-6TROUBLESHOOTINGE-6POWER WAVE 405Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Page 29 - TROUBLESHOOTING

E-7TROUBLESHOOTINGE-7POWER WAVE 405Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 30

F-1DIAGRAMSF-1POWER WAVE 405NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

Page 31 - ERROR CODES FOR THE POWERWAVE

F-2CONNECTION DIAGRAMF-2POWER WAVE 405Connection Diagram Semi-automatic "Simple System"(Electrode Positive, CV/Pulse Configuration shown)POW

Page 32

F-3DIMENSION PRINTF-3POWER WAVE 40514.7912.443.4421.6027.825.5010.00MOUNTING HOLE LOCATIONSM1952713.101/4-20 NUT (4 PLACES)NOTE: MOUNTING SCREWS CA10

Page 33

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 34

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 35

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 36 - DIAGRAMS

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 37 - Power Feed

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Page 38 - DIMENSION PRINT

POWER WAVE 405vSAFETYv L10093 3-1-96HConformancestandard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment

Page 39

POWER WAVE 405viSAFETYvi L10093 3-1-96HThe size of the surrounding area to be considered will depend on the structure of the building and other ac

Page 40

viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

Page 41

viiiviiiTABLE OF CONTENTSPageInstallation ..........................Secti

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