Ranger 250OPERATOR’S MANUALIM919March, 2008Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. How
A-2INSTALLATION RANGER® 250A-2MACHINE SPECIFICATIONS - Ranger® 250 ( K1725-10, K1725-11, K1725-12)RECEPTACLES AUXILIARY POWER CIRCUIT
A-3INSTALLATION RANGER® 250A-3LIFTINGThe RANGER® 250 weighs approximately 575 lbs.with a full tank of gasoline. A lift bail is mounted to themachine
A-4INSTALLATION A-4TOWINGThe recommended trailer for use with this equipmentfor road, in-plant and yard towing by a vehicle(1)isLincolnʼs K957-1. If
The RANGER® 250 is shipped with the negative batterycable disconnected. Make certain that the RUN-STOPswitch is in the STOP position. Remove the two
WELDING TERMINALSThe Ranger® 250 is equipped with a toggle switch for select-ing "hot" welding terminal when in the "WELD TERMINALSON&q
A-7INSTALLATION RANGER® 250A-7240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICE
A-8INSTALLATION RANGER® 250A-8CONNECTION OF LINCOLN ELEC-TRIC WIRE FEEDERSConnection of LN-7 or LN-8 to the Ranger® 2501. Shut the welder off.2. Co
A-9INSTALLATIONA-97. Set the "IDLE" switch to the "AUTO" position.When not welding, the Ranger® 250 engine willbe at the low idle
B-1OPERATIONRANGER® 250B-1GENERAL DESCRIPTIONThe Ranger® 250 is a gasoline engine powered DCmulti-process welding power source and 120 / 240volt AC po
B-2OPERATIONB-2WELDING CONTROLS:1. OUTPUT CONTROL: The CONTROL dialprovides continuous control of the welding current orwelding voltage depending on t
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
B-3OPERATIONB-34. WELD OUTPUT TERMINALS WITHFLANGE NUT:Provides a connection point for the electrode andwork cables. Output stud covers provided on co
B-4OPERATIONB-4Operating the starter motor for more than 5 secondscan damage the motor. If the engine fails to start,release the switch and wait 10 se
B-5OPERATIONB-5TIG WELDINGThe TOUCH START TIG setting of the MODE switch is forDC TIG (Tungsten Inert Gas) welding. To initiate a weld, theCONTROL dia
B-6OPERATIONB-6ARC GOUGINGThe Ranger® 250 can be used for limited arc gouging.For optimal performance, set the MODE switch to CC-STICK and the ARC CON
C-1ACCESSORIESC-1RECOMMENDED OPTIONALEQUIPMENTK957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plantand yard towing.
SUBARU ROBIN EH65 ENGINECode Number 11422 and aboveSubaru Robin 248-65801-00, Fram PH4967Subaru Robin 263-32610-A1N/ASubaru Robin 011-00600-20Subaru R
D-2MAINTENANCED-2ENGINE OIL CHANGEDrain the oil while the engine is warm to assure rapid andcomplete draining.• Remove the oil filler cap and dipstick
D-3MAINTENANCED-3AIR FILTER PAPER ELEMENT1. Loosen the cover retaining knob and remove thecover.2. Remove the pre-cleaner from the paper element.3. Re
D-4MAINTENANCED-4FUEL FILTER1. Check the fuel filter for water accumulation or sedi-ment.2. Replace the fuel filter if it is found with excessivewater
D-5MAINTENANCED-5RANGER® 250WELDER / GENERATORMAINTENANCESTORAGE: Store the RANGER® 250 in clean, dryprotected areas.CLEANING: Blow out the generator
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
E-1TROUBLESHOOTINGE-1RANGER® 250If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact
E-2TROUBLESHOOTINGE-2RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur
E-3TROUBLESHOOTINGE-3RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur
E-4TROUBLESHOOTINGE-4RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur
E-5TROUBLESHOOTINGE-5RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur
F-1DIAGRAMSF-1RANGER® 250NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific di
F-2DIAGRAMSF-2RANGER® 250
F-3DIAGRAMSF-3RANGER® 250
F-4DIAGRAMSF-4RANGER® 250
F-5DIAGRAMSF-5RANGER® 250
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
F-6DIAGRAMSF-6RANGER® 250
F-7DIAGRAMSF-7RANGER® 250or service this equipment.Only qualified personnel should install,useKeep away from moving parts.Keep guards in place.MOVING
F-8DIAGRAMSF-8RANGER® 250
F-9DIAGRAMSF-9RANGER® 250
F-10DIAGRAMSF-10RANGER® 250 29/03
F-11DIAGRAMSF-11RANGER® 250
M20333 CCIRCUITBREAKERS41.201046.517.50444.519.50495.3TRUCK/UNDERCARRIAGE MOUNTING HOLES7.22183.324.86631.32.6266.523.50596.915.50393.7CENTER OF GRAVI
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much
vi vi TABLE OF CONTENTSPageInstallation...
viiviiTABLE OF CONTENTSMaintenance.......Section DSafet
Make/Model Description Horsepower Operating Displacementcu. in.(cu. cm)Starting Capacities@ 3600 RPM SPEED Bore x Stroke in.(mm)
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