Lincoln-electric RANGER 250 IM919 Manuel d'utilisateur

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Ranger 250
OPERATOR’S MANUAL
IM919
March, 2008
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machines having Code Numbers:
11401, 11421, 11422
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
®
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Résumé du contenu

Page 1 - Ranger 250

Ranger 250OPERATOR’S MANUALIM919March, 2008Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. How

Page 2 - MAGNETIC FIELDS

A-2INSTALLATION RANGER® 250A-2MACHINE SPECIFICATIONS - Ranger® 250 ( K1725-10, K1725-11, K1725-12)RECEPTACLES AUXILIARY POWER CIRCUIT

Page 3 - ARC RAYS can burn

A-3INSTALLATION RANGER® 250A-3LIFTINGThe RANGER® 250 weighs approximately 575 lbs.with a full tank of gasoline. A lift bail is mounted to themachine

Page 4

A-4INSTALLATION A-4TOWINGThe recommended trailer for use with this equipmentfor road, in-plant and yard towing by a vehicle(1)isLincolnʼs K957-1. If

Page 5 - REDRESSEUR

The RANGER® 250 is shipped with the negative batterycable disconnected. Make certain that the RUN-STOPswitch is in the STOP position. Remove the two

Page 6 - Thank You

WELDING TERMINALSThe Ranger® 250 is equipped with a toggle switch for select-ing "hot" welding terminal when in the "WELD TERMINALSON&q

Page 7 - TABLE OF CONTENTS

A-7INSTALLATION RANGER® 250A-7240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICE

Page 8

A-8INSTALLATION RANGER® 250A-8CONNECTION OF LINCOLN ELEC-TRIC WIRE FEEDERSConnection of LN-7 or LN-8 to the Ranger® 2501. Shut the welder off.2. Co

Page 9

A-9INSTALLATIONA-97. Set the "IDLE" switch to the "AUTO" position.When not welding, the Ranger® 250 engine willbe at the low idle

Page 10 - INSTALLATION

B-1OPERATIONRANGER® 250B-1GENERAL DESCRIPTIONThe Ranger® 250 is a gasoline engine powered DCmulti-process welding power source and 120 / 240volt AC po

Page 11

B-2OPERATIONB-2WELDING CONTROLS:1. OUTPUT CONTROL: The CONTROL dialprovides continuous control of the welding current orwelding voltage depending on t

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

B-3OPERATIONB-34. WELD OUTPUT TERMINALS WITHFLANGE NUT:Provides a connection point for the electrode andwork cables. Output stud covers provided on co

Page 14

B-4OPERATIONB-4Operating the starter motor for more than 5 secondscan damage the motor. If the engine fails to start,release the switch and wait 10 se

Page 15

B-5OPERATIONB-5TIG WELDINGThe TOUCH START TIG setting of the MODE switch is forDC TIG (Tungsten Inert Gas) welding. To initiate a weld, theCONTROL dia

Page 16

B-6OPERATIONB-6ARC GOUGINGThe Ranger® 250 can be used for limited arc gouging.For optimal performance, set the MODE switch to CC-STICK and the ARC CON

Page 17

C-1ACCESSORIESC-1RECOMMENDED OPTIONALEQUIPMENTK957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plantand yard towing.

Page 18 - OPERATION

SUBARU ROBIN EH65 ENGINECode Number 11422 and aboveSubaru Robin 248-65801-00, Fram PH4967Subaru Robin 263-32610-A1N/ASubaru Robin 011-00600-20Subaru R

Page 19

D-2MAINTENANCED-2ENGINE OIL CHANGEDrain the oil while the engine is warm to assure rapid andcomplete draining.• Remove the oil filler cap and dipstick

Page 20

D-3MAINTENANCED-3AIR FILTER PAPER ELEMENT1. Loosen the cover retaining knob and remove thecover.2. Remove the pre-cleaner from the paper element.3. Re

Page 21

D-4MAINTENANCED-4FUEL FILTER1. Check the fuel filter for water accumulation or sedi-ment.2. Replace the fuel filter if it is found with excessivewater

Page 22

D-5MAINTENANCED-5RANGER® 250WELDER / GENERATORMAINTENANCESTORAGE: Store the RANGER® 250 in clean, dryprotected areas.CLEANING: Blow out the generator

Page 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24 - ACCESSORIES

E-1TROUBLESHOOTINGE-1RANGER® 250If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact

Page 25 - MAINTENANCE

E-2TROUBLESHOOTINGE-2RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur

Page 26

E-3TROUBLESHOOTINGE-3RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur

Page 27

E-4TROUBLESHOOTINGE-4RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur

Page 28

E-5TROUBLESHOOTINGE-5RANGER® 250Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedur

Page 29

F-1DIAGRAMSF-1RANGER® 250NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific di

Page 30 - TROUBLESHOOTING

F-2DIAGRAMSF-2RANGER® 250

Page 31

F-3DIAGRAMSF-3RANGER® 250

Page 32

F-4DIAGRAMSF-4RANGER® 250

Page 33

F-5DIAGRAMSF-5RANGER® 250

Page 34

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 35 - DIAGRAMS

F-6DIAGRAMSF-6RANGER® 250

Page 36 -

F-7DIAGRAMSF-7RANGER® 250or service this equipment.Only qualified personnel should install,useKeep away from moving parts.Keep guards in place.MOVING

Page 37

F-8DIAGRAMSF-8RANGER® 250

Page 38

F-9DIAGRAMSF-9RANGER® 250

Page 39

F-10DIAGRAMSF-10RANGER® 250 29/03

Page 40

F-11DIAGRAMSF-11RANGER® 250

Page 41

M20333 CCIRCUITBREAKERS41.201046.517.50444.519.50495.3TRUCK/UNDERCARRIAGE MOUNTING HOLES7.22183.324.86631.32.6266.523.50596.915.50393.7CENTER OF GRAVI

Page 42

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 43

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 44

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 45

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Page 46 - DIMENSION PRINT

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

Page 47

vi vi TABLE OF CONTENTSPageInstallation...

Page 48

viiviiTABLE OF CONTENTSMaintenance.......Section DSafet

Page 49

Make/Model Description Horsepower Operating Displacementcu. in.(cu. cm)Starting Capacities@ 3600 RPM SPEED Bore x Stroke in.(mm)

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