WELDMARK 225OPERATOR’S MANUALFor Machines with Code Number 10946IM766April, 2002Safety Depends on YouLincoln arc welding and cuttingequipment is desi
A-3INSTALLATION WELDMARK 225A-3INSTALLATION INSTRUCTIONSSafety PrecautionsMachine GroundingBecause this portable engine driven welder or genera-to
A-4INSTALLATION WELDMARK 225A-4Some of the factors to be considered are as follows:1. Design capacity of trailer vs. weight of equipmentand likely
• Damage to the fuel tank may causefire or explosion. Do notdrill holesin the WELDMARK 225 base or weldto the WELDMARK 225 base.A-5INSTALLATION W
A-6INSTALLATION WELDMARK 225A-6Connection of the LN-7 to the Weldmark 225• Shut the welder off.• Connect the LN-7 and the K240 contactor kit perins
Load From WEM 2239-1115V/230VDual Voltage Each Half of Total FromReceptacle Each 115V Both 115VDuplex Duplexes0 20* 701.1 KW 20* 603.4 KW 20* 405.7
A-8INSTALLATION WELDMARK 225A-8TABLE lllELECTRICAL DEVICE USE WITH THE WELDMARK 225Type Common Electrical Devices Possible ConcernsResistive Heater
A-9INSTALLATION WELDMARK 225A-9Standby Power ConnectionsThe Weldmark 225 is suitable for temporary, standby,or emergency power using the engine man
A-10INSTALLATION WELDMARK 225A-10Connection of Weldmark 225 to premises wiringmust be done by a licensed electrician and mustcomply with the Nation
B-1OPERATIONWELDMARK 225B-1GENERAL DESCRIPTIONThe Weldmark 225 is a twin-cylinder, gasoline driven,multiprocess arc welder and AC power generator. It
B-2OPERATIONB-2Welder Controls - Function and OperationENGINE “ON-OFF” SwitchWhen placed in the “ON” position, this switchenergizes the engine ignitio
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
B-3OPERATIONB-3Starting/Shutdown InstructionsStarting the EngineBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owne
B-4OPERATIONB-4Welding ProcessStick (Constant Current) WeldingConnect welding cables to the "TO WORK” and"ELECTRODE” studs. Start the engin
B-5OPERATIONB-5WELDMARK 225Summary of Welding ProcessesCONTROL ELECTRODECABLE IDLE WHEN NOT
C-1ACCESSORIESC-1WELDMARK 225OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-p
C-2ACCESSORIESC-2WELDMARK 225RECOMMENDED EQUIPMENTSTICKK704 Accessory Kit which includes:• Electrode Holder & Cable• Work Clamp & Cable• H
D-1MAINTENANCED-1WELDMARK 225SAFETY PRECAUTIONSHave qualified personnel do the maintenancework. Turn the engine off before working insidethe machine.
D-2MAINTENANCED-2Engine AdjustmentsOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit
E-1TROUBLESHOOTINGE-1WELDMARK 225If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta
E-2TROUBLESHOOTINGE-2WELDMARK 225Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced
E-3TROUBLESHOOTINGE-3WELDMARK 225Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
WELDMARK 225F-1DIAGRAMSF-1NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific
F-2DIAGRAMSF-2WELDMARK 225CONNECTION OF WELDMARK 225 TO LN-7 & K240 CONTACTOR KITWARNING: Turn the power off when making connections.N.A. Use pow
F-3DIAGRAMSF-3WELDMARK 225LOF SHAFT9.2921.219.312.7517.0026.5919.1130.289.099.09UNDERCARRIAGE MOUNTING HOLES42.25CENTER OF GRAVITY WITH OIL INENGINE
Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
•Manufactured by Livcoln Electric Company •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra
Thank Youfor selecting a QUALITY product We want you to take pridein operating this product ••• as much pride as we have inbringing this product to yo
viTABLE OF CONTENTSPageInstallation...
A-1INSTALLATION WELDMARK 225A-1* Based on a 10 min. period.TECHNICAL SPECIFICATIONS - WELDMARK 225 WEM 2239-1 INPUT - GASOLINE ENGINERATED OUTP
A-2INSTALLATION WELDMARK 225A-2AC STICK / TIG (CC) OUTPUTA 225 OUTPUT RANGEB 50 OUTPUT RANGEABOUTPUT AMPSOUTPUT VOLTS AC (RMS)050 100 150 20025
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