SVM152-AJULY, 2000Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However,your overall safety
INSTALLATIONA-4 A-4V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste
PROCEDURE1. Remove the input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wrap-around cover.3. Perform the Input Filter Cap
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
NOTESF-64 F-64V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
MODE BOARDREMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs perfor
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
TROUBLESHOOTING & REPAIRF-67 F-67V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
TROUBLESHOOTING & REPAIRF-68 F-68V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
TROUBLESHOOTING & REPAIRF-69 F-69V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
NOTESF-70 F-70V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
STATUS BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs per
Section B-1 Section B-1V350-PROTABLE OF CONTENTS- OPERATION SECTION -Operation...
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
10. Remove plug #J311 and plug #J31 from the sta-tus board. 11. Remove plug #J37 originating from the displayboard located directly above the statu
SNUBBER BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs pe
PROCEDURE1. Remove input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wrap-around cover.3. Perform the Input Filter Capac
POWER BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs perf
PROCEDURE1. Remove input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wrap-around cover.3. Perform the Input Filter Capac
5. Locate the three plug connections. J41, J42 andJ43. See figure F.35.6. Carefully remove the three plugs from the powerboard.7. Remove the fo
NOTESF-80 F-80V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
TROUBLESHOOTING & REPAIRF-81 F-81V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
PROCEDURE1. Remove input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wraparound cover.3. Perform the Input Filter Capaci
9. Apply a thin coat of Penetrox A-13 heatsink com-pound to the point of contact between the inputrectifier and the mounting surface.10. Secure the
NOTESF-84 F-84V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
F-85 F-85V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Retu
PROCEDURE1. Remove input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wrap-around cover.3. Perform the Input Filter Capac
8. Under the copper plate previously removed, thereis an allen bolt. Remove it using a 9/64” allenwrench.9. Using a 7/16” socket remove the moun
NOTESF-88 F-88V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
F-89 F-89V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Retu
PROCEDURE1. Remove input power to the V350-PRO.2. Using a 5/16” nut driver remove the case wrap-around cover.3. Perform the Input Filter Capaci
7. Label and remove the four leads connected to thetwo wire feeder circuit breakers. Pliers may benecessary.8. Label and remove the two leads con
OPERATIONB-3 B-3V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master T
14. The back of the machine may now gently bepulled away to gain access to the current trans-ducer. Note: The rear of the machine cannot beremoved c
24. Replace the current transducer.25. Replace the two 3/8” mounting nuts previouslyremoved.26. Reconnect plug #J90 to the current transducer.27.
TROUBLESHOOTING AND REPAIRRETEST AFTER REPAIRF-94 F-94V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCR
G-1ELECTRICAL DIAGRAMSG-1TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION-ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMSG-2V350-PROWIRING DIAGRAM - INVERTEC V350-PROFANFRONT OF MACHINEMAINXFMR2052012. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE FOR S
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
ELECTRICAL DIAGRAMSG-7V350-PROSCHEMATIC - CONTROL PC BOARD #4BD ID=03DDDGSPIDDDDDDDDDDDDDDR17310.0KR9110.0KR9210.0KR9310.0KR9410.0KR9510.0KR9610.0KR97
OPERATIONB-4 B-4V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master T
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
ELECTRICAL DIAGRAMSG-11V350-PROSCHEMATIC - SWITCH PRINTED CIRCUIT BOARDG-11NOTE: This diagram is for reference only. It may not be accurate for all ma
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
ELECTRICAL DIAGRAMSG-21V350-PROSCHEMATIC-SNUBBER PRINTED CIRCUIT BOARDS247616-2-2000G-21NOTE: This diagram is for reference only. It may not be accura
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa
SVM ERROR REPORTING FORMWe need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that wo
OPERATIONB-6 B-6V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master T
C-1 C-1V350-PROReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS- ACCESSORIES SECTION -Accessories.
CONNECTION OF LINCOLN ELEC-TRIC WIRE FEEDERSCONNECTION OF THE LN-25 TO THEV350-PRO “ACROSS THE ARC” WITHOPTIONAL 6 PIN K441-1 REMOTE CON-TROL.1. Re
CONNECTION OF THE LN-25 TO THEV350-PRO “ACROSS THE ARC” WITHOPTIONAL 6 PIN K857 REMOTE CON-TROL.1. Remove input power to the V350-PRO.2. Connect
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCiSAFETYiFOR ENGINEpowered equipment.1.a. Turn the engine off before
ACCESSORIESC-4 C-4V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master
ACCESSORIESC-5 C-5V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master
ACCESSORIESC-6 C-6V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master
ACCESSORIESC-7 C-7V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master
C-8 C-8V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return
CONNECTION OF THE LN-10 TO THEV350-PRO USING THE K1505 CONTROL CABLE.NOTE: AN LN-10 CAN ONLY BE USED WITH A FAC-TORY OR “CE” VERSION OF THE V350-PRO.1
ACCESSORIESC-10 C-10V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mast
Section D-1 Section D-1V350-PROTABLE OF CONTENTS-MAINTENANCE-Maintenance ...
MAINTENANCED-2 D-2V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master
OVERLOAD PROTECTIONThe machine is electrically protected from producinghigh output currents. Should the output current exceed430A, an electronic prote
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCiiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filte
WARNINGREMOTEPOWEROFFONA AMPSAV VOLTSWELD TERMINALSSELECTOUTPUTLINCOLNELECTRICINVERTEC V350-PROWARNINGWARNINGAVISO DEPRECAUCIONATTENTION!!!!Lorem ip
Section E-1 Section E-1V350-PROTheory of Operation ...
FIGURE E.2 – INPUT VOLTAGE AND PRECHARGERemote BoardModePanelStatusPanelDisplay PanelControl BoardChokePositiveOutputTerminalNegativeOutputTerminalTo
SWITCH BOARD & MAIN TRANSFORMERThere is one switch board in the Invertec V350-Pro.This board incorporates two pairs of input capacitors,two insula
THEORY OF OPERATIONE-4 E-4V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t
OUTPUT RECTIFIER AND CHOKEThe output rectifier receives the AC output from themain transformer secondary and rectifies it to a DCvoltage level. Since
THERMAL PROTECTIONTwo normally closed (NC) thermostats protect themachine from excessive operating temperatures.These thermostats are wired in series
INSULATED GATE BIPOLARTRANSISTOR (IGBT) OPERATIONAn IGBT is a type of transistor. IGBT are semiconduc-tors well suited for high frequency switchin
PULSE WIDTH MODULATIONThe term Pulse Width Modulation is used to describehow much time is devoted to conduction in the posi-tive and negative portio
V350-PROSection F-1 Section F-1Troubleshooting & Repair Section...Se
SAFETYiii iiiV350-PROReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ELECTRICALLYpowered equipment.8.a. Turn of
HOW TO USE TROUBLESHOOTING GUIDEService and repair should be performed by only Lincoln Electric Factory Trained Personnel.Unauthorized repairs perform
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
SERVICE FACILITYCORRECTIVEACTIONCORRECTIVEACTIONDESCRIPTION/DEFINITION3132Main transformer primary over currentCapacitor bank “A”(lower) is undervolta
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
SAFETYiv ivV350-PROReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPRÉCAUTIONS DE SÛRETÉPour votre propre protectio
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
NOTESF-14 F-14V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
WARNINGReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mast
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
MAIN SWITCH BOARD TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
NOTESF-20 F-20V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
TROUBLESHOOTING & REPAIRF-21 F-21V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
MASTER TABLE OF CONTENTS FOR ALL SECTIONSv vV350-PROPageSafety...
TEST PROCEDURE1. Remove input power to the V350-PROmachine.2. Using a 5/16” nut driver, remove the casewraparound cover.3. Perform the Capacitor Di
TROUBLESHOOTING & REPAIRF-23 F-23V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
NOTESF-24 F-24V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
F-25 F-25V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Retu
TEST PROCEDURE1. Remove input power to the V350-PROmachine.2. Using a 5/16” nut driver, remove the casewraparound cover.3. Perform the Capacitor D
TROUBLESHOOTING & REPAIRF-27 F-27V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
NOTESF-28 F-28V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
OUTPUT DIODE MODULES TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on t
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
TROUBLESHOOTING & REPAIRF-31 F-31V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master T
SectionA-1 Section A-1V350-PROReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS- INSTALLATION SECTI
TROUBLESHOOTING & REPAIROUTPUT DIODE MODULES TEST (continued)F-32 F-32V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Re
AUXILIARY TRANSFORMER TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
TROUBLESHOOTING & REPAIRAUXILIARY TRANSFORMER NO.1 TEST (continued)F-35 F-35V350-PROReturn to Section TOC Return to Section TOC Return to Section
NOTESF-36 F-36V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
TROUBLESHOOTING AND REPAIRF-37 F-37V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC
TROUBLESHOOTING AND REPAIRCURRENT TRANSDUCER TEST (continued)F-38 F-38V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return
TROUBLESHOOTING AND REPAIRCURRENT TRANSDUCER TEST (continued)F-39 F-39V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return
NOTESF-40 F-40V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
TROUBLESHOOTING AND REPAIRF-41 F-41V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
TROUBLESHOOTING AND REPAIRFAN CONTROL AND MOTOR TEST (continued)F-42 F-42V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Ret
Lead 716- Plug J20Lead 715+TROUBLESHOOTING AND REPAIRFAN CONTROL AND MOTOR TEST (continued)F-43 F-43V350-PROReturn to Section TOC Return to Section TO
NOTESF-44 F-44V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
TROUBLESHOOTING AND REPAIRF-45 F-45V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC
TROUBLESHOOTING AND REPAIRSPI CABLE RESISTANCE AND VOLTAGE TEST (continued)F-46 F-46V350-PROReturn to Section TOC Return to Section TOC Return to Sect
VOLTAGE AND CURRENT CALIBRATION PROCEDUREService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repair
TROUBLESHOOTING AND REPAIRVOLTAGE AND CURRENT CALIBRATION PROCEDURE (continued)F-48 F-48V350-PROReturn to Section TOC Return to Section TOC Return to
CURRENT CALIBRATION PROCEDURE1. Connect the resistive load band (approxi-mately .087 ohms) and test ammeter to thewelding output terminals.2. Press an
NOTESF-50 F-50V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC
CONTROL BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs pe
INSTALLATIONA-3 A-3V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
Observe static precautions detailed in PCBoard Troubleshooting Procedures at thebeginning of this section.8. The front of the machine may now gently
V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mas
F-55 F-55V350-PROReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Retu
17. Replace the four 3/8” mounting nuts at the cor-ners of the board.18. Replace plugs #J3, #J4, #J5, #J6, #J7, #J8, #J9,#J10B, and #J10A previous
DISPLAY BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs pe
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC
TROUBLESHOOTING & REPAIRDISPLAY BOARD REMOVAL & REPLACEMENT (continued)F-59 F-59V350-PROReturn to Section TOC Return to Section TOC Return to
10. Remove plug #J37 from the display board. 11. Remove plug #J3 originating from the controlboard located directly across from the displayboard. 1
MAIN SWITCH BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repair
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