SAE-300 ®OPERATOR’S MANUALFor Machines with Code Numbers 11645, 11916, 12090IM10088-BFebruary 2013Safety Depends on YouLincoln arc welding and cutting
A-3INSTALLATION SAE-300®A-3PRE-OPERATION INSTALLATIONEXHAUST SPARK ARRESTERSome federal, state or local laws may require thatengines be equipped wit
PRE-OPERATION SERVICEREAD the engine operating and maintenanceinstructions supplied with this machine.------------------------------------------------
A-5INSTALLATION SAE-300®A-5BATTERY CHARGINGThe SAE-300®is equipped with a wet charged battery.The charging current is automatically regulated whenth
A-6INSTALLATION SAE-300®A-6CAUTIONCertain Electrical devices cannot be powered to this Product. See Table A.1TABLE A.1ELECTRICAL DEVICE USE WITH THI
B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause overheating
B-2OPERATIONB-2SAE-300®ENGINE BREAK-INLincoln Electric selects high quality, heavy-duty industrialengines for the portable welding machines we offer.W
B-3OPERATIONB-31. In the “High” position, the idler solenoiddeactivates, and the engine goes to high idlespeed. The speed is controlled by t
C-1ACCESSORIESC-1SAE-300®OPTIONAL FEATURES (Field Installed)GENERAL OPTIONSPipe Thawing with an arc welder can cause fire,explosion, damage to electri
C-2ACCESSORIESC-2WIRE FEEDER OPTIONSWire Feed Module K623-1Provides constant voltage (CV) output with improvedarc stability for Innershield welding.
D-1MAINTENANCED-1SAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hose atleast once every two months. In particul
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
D-2MAINTENANCED-2Replace brushes when they wear within 1/4” of thepigtail. A complete set of replacement brushes shouldbe kept on hand. Lincoln brus
D-3MAINTENANCED-3SAE-300®MAINTENANCE ITEM TYPE OR QUANTITYEVERY 250 HOURS OR 6 MONTHSEVERY 100 HOURS OR 3 MONTHSFIRST SERVICE - (20 / 50 HOURS)EVERY D
D-4MAINTENANCED-4GFCI TESTING AND RESETTINGPROCEDUREThe GFCI should be properly tested at least onceevery month or whenever it is tripped. To properly
E-1TROUBLESHOOTINGSAE-300®E-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo
SAE-300®E-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures
TROUBLESHOOTINGSAE-300®Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are
E-3TROUBLESHOOTINGSAE-300®E-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the Auto Position,Engine Will Not Return to Low Idl
E-4TROUBLESHOOTINGSAE-300®E-4ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the AUTO Position,Engine Will Not Pick Up Speed Whe
E-5TROUBLESHOOTINGSAE-300®E-5If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo
E-6TROUBLESHOOTINGE-6SAE-300®Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures
ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs
E-7TROUBLESHOOTINGSAE-300®E-7If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo
F-1DIAGRAMSF-1SAE-300®NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagr
F-2DIAGRAMSF-2SAE-300®S10766-14 A.0124.0037.1265.004.00 4.0023.008.7041.663.3557.80.56 SKIDMOUNTING HOLE.56 SKIDMOUNTING HOLEN.B.N.B.N.A. NOTES: N.A.
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
Need Help?Lincoln Electric “Rapid Response” Service!Call 1.888.935.3877 to talk to a Service RepresentativeHours of Operation: 8:00A.M. to 6:00P.M. (E
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much
vi vi TABLE OF CONTENTSPage________________________________________________________________________Installation ...
A-1INSTALLATION SAE-300®A-1TECHNICAL SPECIFICATIONS - SAE-300®Make/Model Description Speed (RPM) Displacement Starting DrySystem Capacities4 Cylinde
A-2INSTALLATION SAE-300®A-2GENERAL DESCRIPTIONThe SAE-300®is a heavy duty, engine driven, DC arc weld-ing power source, capable of providing constan
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