Lincoln-electric IM309 CV ADAPTER Manuel d'utilisateur

CV ADAPTER TMOPERATOR’S MANUALIM309-DJanuary, 2005Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in m

B-1INSTALLATIONB-1INSTALLATIONHAVE QUALIFIED PERSONNEL DO THE INSTAL-LATION WORK. TURN THE ENGINE OFF BEFOREWORKING INSIDE THE MACHINE. IN SOMECASES I

B-2INSTALLATIONCV ADAPTERB-24. FOR CODE NUMBERS BELOW 8678, connectCV Adapter lead 610 to black exciter lead boltedconnection shown in Figure 2 and in

B-3INSTALLATIONB-3NOTE: FOR STEPS 8 THROUGH 10, REFER TOFIGURE 3.8. The negative generator brushholder, exposedwhen bracket cover (see Figure 2) is re

B-4INSTALLATIONB-4K384 CV ADAPTER TO SA-250 ENGINEWELDER WITH AC AUXILIARY OUTPUT• TURN THE ENGINE OFF WHILE INSTALLINGTHIS ACCESSORY.• KEEP HANDS, HA

B-5INSTALLATIONB-5NOTE: FOR STEPS 9 THROUGH 12, REFER TOFIGURES 4 AND 7.9. The negative generator brushholder, exposedwhen bracket cover (see Figure 4

B-6INSTALLATIONCV ADAPTERB-6POLARITY OF THE STANDARD OUTPUT TERMI-NALS MUST BE AS STATED IN STEP 14 AND THEMAXIMUM OPEN CIRCUIT VOLTAGE WITH THELOWER

B-7INSTALLATIONCV ADAPTERB-7NOTE: FOR STEPS 4 THROUGH 11, REFER TOS17516 CONNECTION DIAGRAM FOR UNITS WITH-OUT REMOTE CONTROL AND S17765 FOR UNITSWITH

B-8INSTALLATIONCV ADAPTERB-88. Connect CV Adapter leads “Neg” and “Pos” to theback of the SA-250 negative and positive outputterminals respectively. T

B-9INSTALLATIONCV ADAPTERB-910. Route the CV Adapter leads, which exit from thebottom of the Adapter case, through a 1-1/4 x 3-1/2" rectangular o

B-10INSTALLATIONCV ADAPTERB-105. Remove existing blue field lead from the center ter-minal of the Fine Current Adjustment rheostat andconnect it to CV

iSAFETYiCV ADAPTERFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires

B-11INSTALLATIONCV ADAPTERB-11K384 CV ADAPTER TO CLASSIC IIENGINE WELDER• TURN THE ENGINE OFF WHILE INSTALLINGTHIS ACCESSORY.• KEEP HANDS, HAIR, CLOTH

B-12INSTALLATIONCV ADAPTERB-129. Route the CV Adapter leads, which exit from thebottom of the Adapter case, through a 1-1/4 X 3-1/2" rectangular

B-13INSTALLATIONCV ADAPTERB-13K385-1 CV ADAPTER TO SAE-300, SAE-400 ORSAE-400 WELD’N AIR ENGINE WELDERNOTE: BEFORE INSTALLING CV ADAPTER ON ENGINEWELD

B-14INSTALLATIONCV ADAPTERB-149. Connect CV Adapter lead 610 to same terminal onpolarity switch that is connected to existing blacklead.10.• (For SAE-

B-15INSTALLATIONCV ADAPTERB-15• (For SAE-300, SAE-400 and SAE-400 WELD’NAIR welders with AC auxiliary power Code8812 through 10400, 10549and 10664, 1

B-16INSTALLATIONCV ADAPTERB-16NOTE: FOR STEPS 13 AND 14 REFER TO FIGURES 12 AND 14.13. The negative generator brushholder, exposedwhen upper bracket c

C-1OPERATIONC-1OPERATIONDO NOT OPERATE SWITCHES ON CV ADAPTERWHILE WELDING.VV OR CV WELDING (All Power Sources)ANY LN-15, LN-22 AND LN-25 WIRE FEEDER

D-1TROUBLESHOOTINGD-1CV ADAPTERIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact

D-2TROUBLESHOOTINGD-2CV ADAPTERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure

D-3TROUBLESHOOTINGD-3CV ADAPTERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure

iiSAFETYiiCV ADAPTERARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc

E-1DIAGRAMSE-1CV ADAPTERCONNECTION DIAGRAM — CV ADAPTER TO SA-200(BELOW CODE 8678)CONNECTION DIAGRAM — CV ADAPTER TO SA-200(ABOVE CODE 8678)S17514AS17

E-2DIAGRAMSE-2CV ADAPTERCONNECTION DIAGRAMCV ADAPTER TO SA-250 WITH AC AUXILIARY POWERCONNECTION DIAGRAMCV ADAPTER TO SA-250 WITH DC AUXILIARY POWERS1

E-3DIAGRAMSE-3CV ADAPTERCONNECTION DIAGRAM — CV ADAPTER TO SA-250 WITHAC AUXILIARY POWER AND REMOTE CONTROLCONNECTION DIAGRAM — CV ADAPTER TO SA-250 W

E-4DIAGRAMSE-4CV ADAPTERCONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDERWITH AC AUXILIARY POWER FOR CODES 7160 TO 8812CONNECTION DI

E-5DIAGRAMSE-5CV ADAPTERCONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDERWITH DC AUXILIARY POWERCONNECTION DIAGRAM — CV ADAPTER TO

E-6DIAGRAMSE-6CV ADAPTER-+CV ADAPTOR CONTROL LEADSUELECTRICAL SYMBOLSUEA2F1NUACWARE NOT COLOR CODED LEAD 613 DOES NOT APPEAR ON CV ADAPTOR UNITS BELOW

E-7DIAGRAMSE-7CV ADAPTERCV ADAPTER WIRING DIAGRAM (FOR SA-200, SA-250, CLASSIC I AND CLASSIC II)M14822A

E-8DIAGRAMSE-8CV ADAPTERCV ADAPTER WIRING DIAGRAM (FOR SAE-300, SAE-350, SAE-400 AND 450-SAE)M15198A

E-9DIAGRAMSE-9CV ADAPTERPOS BUTTONIDLERCONTROLP.C. BOARDSTARTBATTERYAMMETERIGNITIONSWITCHWMAGTOPLUGS+-UBHIDLERSOLENOIDWMOTORSTARTGHBRYALTERNATOREXC+OI

E-10DIAGRAMSE-10CV ADAPTERIGNITIONSWITCHSWITCH FORLOCAL OR REMOTEWBTERMINALCOPPERRESISTORSBELOW600 AT THE TERMINAL STRIP. CONNECT THESE LEADSCOPPERTER

iiiSAFETYiiiCV ADAPTERFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equi

E-11DIAGRAMSE-11CV ADAPTERBR+-+-YRWBBUUALTERNATOR ROTORSLIP RINGSSLIP RING NEARESTTO IRONRNA54321ALTERNATORAUXILIARYPOWERWINDINGSCURRENT TRANSFORMERCB

E-12DIAGRAMSE-12CV ADAPTERBR+-+-YRWBBUUALTERNATOR ROTORSLIP RINGSSLIP RING NEARESTTO IRONRNA54321ALTERNATORAUXILIARYPOWERWINDINGSCURRENT TRANSFORMERCB

E-13DIAGRAMSE-13CV ADAPTERCV ADAPTER SCHEMATICL6922A

CV ADAPTERWARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER

CV ADAPTERWARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO F

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

ivSAFETYivCV ADAPTERPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques

CV ADAPTERvvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product

PageGeneral DescriptIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section AInstallation . . . .

A-1GENERAL DESCRIPTIONA-1CV ADAPTERPRODUCT PURPOSEThe CV Adapter can be connected to certain variablevoltage water-cooled engine welders to provide co

A-2GENERAL DESCRIPTIONCV ADAPTERA-2The CV Adapter consists of a capacitor bank, an elec-tronic control circuit and switches. The capacitors mod-ify th