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Lincoln-electric IM845 POWER WAVE 355M Manuel d'utilisateur

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POWER WAVE
®
355M
OPERATORʼS MANUAL
For use with machines Code 11141,11489
IM845-A
January, 2012
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. DO NOT INSTALL, OPER-
ATE OR REPAIR THIS EQUIP-
MENT WITHOUT READING
THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
WARNING
WARNING
AVISO DE
PRECAUCION
ATT ENTION
!
!
!
!
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W
A
RN
I
NG
RE
MO
TE
POW
ER
O
F
F
ON
P O W E R W A V E 3 5 5
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Résumé du contenu

Page 1 - POWER WAVE

POWER WAVE®355MOPERATORʼS MANUALFor use with machines Code 11141,11489IM845-AJanuary, 2012Safety Depends on YouLincoln arc welding and cuttingequipmen

Page 2 - MAGNETIC FIELDS

less than 50 ft.(15.24m). (See Figure A.4.)Output connections on some Power Waves®are madevia 1/2-13 threaded output studs located beneath thespring l

Page 3 - FUMES AND GASES

A-4INSTALLATION POWER WAVE®355MA-4VOLTAGE SENSINGThe best arc performance occurs when the PowerWaves®have accurate data about the arc conditions.De

Page 4

POWER WAVE TO SEMI-AUTOMATICPOWER FEED WIRE FEEDER INTERCON-NECTIONSThe POWER WAVE®355M and semi-automaticPower Feed family communicate via a 5 condu

Page 5 - REDRESSEUR

A-6INSTALLATION A-6POWER WAVE®355MCONFIGURING THE SYSTEMThe power source will “Auto Map” the system eliminat-ing most of the need to set DIP switche

Page 6 - Thank You

A-7INSTALLATION POWER WAVE®355MA-7In this case the individual feed heads need to be assigned to the dual head control and the POWER WAVE®355M auto m

Page 7 - TABLE OF CONTENTS

A-8INSTALLATION POWER WAVE®355MA-8Connect All WorkSense Leads at the Endof the JointConnect All WeldingWork Leads at theBeginning of the JointTravel

Page 8

A-9INSTALLATION POWER WAVE®355MA-9 MULTIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES

Page 9

A-10INSTALLATION POWER WAVE®355MA-10I / O RECEPTACLE SPECIFICATIONSTABLE A.2WIRE FEEDER RECEPTACLE PIN LEAD# FUNCTIONA53Communication Bus LB 54 Co

Page 10 - INSTALLATION

GENERAL DESCRIPTIONThe POWER WAVE®355M semi-automatic powersource is designed to be a part of a modular, multi-process welding system. Depending on

Page 11

5. Internal POWER CIRCUIT BREAKER:Protects 115volt AC circuit.6. LEAD CONNECTOR (SENSE LEAD)7. DIAGNOSTIC CONNECTOR (RS-232)8. WIRE FEEDER RECEP

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13 - CONTROL BOX

WELDING ADJUSTMENTSAll adjustments are made on the system componentknown as the User Interface (Control Box), which con-tains the switches, knobs, a

Page 14

Non Synergic CV:This type of CV mode behaves more like a conven-tional CV power source. Voltage and WFS are inde-pendent adjustments. Therefore

Page 15

PULSE-ON-PULSE®(GMAW-PP)Pulse on Pulse®is a Lincoln process specificallydesigned for use in welding relatively thin, less than1/4"(6.4mm) thick

Page 16

B-6OPERATIONB-6POWER WAVE®355MBENEFITS OF PULSE ON PULSE®FROMLINCOLN ELECTRIC• Excellent appearance of the weld bead• Improved cleaning action• Reduce

Page 17

B-7OPERATIONB-7POWER WAVE®355MPOWER MODE®The Power Mode®process was developed by Lincolnto maintain a stable and smooth arc at low proceduresettings w

Page 18 - OPERATION

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDNone Available.FIELD INSTALLED K940-Work Voltage Sense Lead KitK1764-1-Undercarriage*K1838-1-Valet

Page 19

D-1MAINTENANCED-1POWER WAVE®355MSAFETY PRECAUTIONSCAPACITOR DISCHARGE PROCEDURE1. Obtain a power resistor (25 ohms, 25 watts).2. Hold resistor body wi

Page 20

E-1TROUBLESHOOTINGE-1POWER WAVE®355MIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

Page 21

E-2TROUBLESHOOTINGE-2POWER WAVE®355MUSING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Power Wave®/ Power Feed®are best diagnosedas a system. Eac

Page 22

E-3TROUBLESHOOTINGE-3POWER WAVE®355MObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

Page 23

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

Page 24

E-4TROUBLESHOOTINGE-4POWER WAVE®355MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetail

Page 25 - ACCESSORIES

E-5TROUBLESHOOTINGE-5POWER WAVE®355MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetail

Page 26 - MAINTENANCE

E-6TROUBLESHOOTINGE-6POWER WAVE®355MObserve all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetail

Page 27 - TROUBLESHOOTING

E-7TROUBLESHOOTINGE-7POWER WAVE®355MObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

Page 28

F-1WIRING DIAGRAMSF-1POWER WAVE®355MNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

Page 29

F-2DIAGRAMSF-2POWER WAVE®355M®NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specif

Page 30

F-3CONNECTION DIAGRAMF-3POWER WAVE®355MConnection Diagram Semi-automatic "Simple System"(Electrode Positive, CV/Pulse Configuration shown)PO

Page 31

F-4DIMENSION PRINTF-4POWER WAVE®355M14.7912.443.4421.6027.825.5010.00MOUNTING HOLE LOCATIONSM1952713.101/4-20 NUT (4 PLACES)NOTE: MOUNTING SCREWS CA1

Page 32

NOTES POWER WAVE®355M

Page 33

NOTES POWER WAVE®355M

Page 34 - WIRING DIAGRAMS

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 35 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 36 - CONNECTION DIAGRAM

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 37 - DIMENSION PRINT

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 38 - NOTES

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parr

Page 39

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

Page 40

vi vi TABLE OF CONTENTSPageInstallation ...Section

Page 41

A-1INSTALLATION POWER WAVE®355MA-1TECHNICAL SPECIFICATIONS - POWER WAVE®355MINPUT AC VOLTAGE & DC OUTPUTProduct Ordering Input AC Rated DC Outpu

Page 42

A-2INSTALLATION POWER WAVE®355MA-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE®355M will operate inharsh environments. Even so, it is important

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