Lincoln-electric IM879 RANGER GXT Manuel d'utilisateur

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RANGER
GXT
OPERATOR’S MANUAL
For Machines with Code Number 11269
IM879
March, 2006
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2006 Lincoln Global Inc.
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Résumé du contenu

Page 1 - OPERATOR’S MANUAL

RANGER™GXTOPERATOR’S MANUALFor Machines with Code Number 11269IM879March, 2006Safety Depends on YouLincoln arc welding and cuttingequipment is designe

Page 2 - MAGNETIC FIELDS

FUELFill the fuel tank with clean, fresh, lead-free gasoline.Observe fuel gauge while filling to prevent overfilling.OILThe RANGER GXT is shipped with

Page 3 - FUMES AND GASES

A-4INSTALLATION RANGER GXTA-4WELDING OUTPUT CABLESWith the engine off, connect the electrode and workcables to the studs provided. These connections

Page 4

A-5INSTALLATION RANGER GXTA-5LOCATION / VENTILATIONThe welder should be located to provide an unrestrict-ed flow of clean, cool air to the cooling a

Page 5 - REDRESSEUR

A-6INSTALLATION RANGER GXTA-6120/240 VOLT DUAL VOLTAGE RECEPTACLEThe 120/240 volt receptacle can supply up to 42amps of 240 volt power to a two wire

Page 6 - Thank You

A-7INSTALLATION RANGER GXTA-7TABLE lllELECTRICAL DEVICE USE WITH THE RANGER GXT.Type Common Electrical Devices Possible ConcernsResistive Heaters, t

Page 7 - TABLE OF CONTENTS

A-8INSTALLATION RANGER GXTA-8STANDBY POWER CONNECTIONSThe RANGER GXT is suitable for temporary, standby,or emergency power using the engine manufact

Page 8

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

Page 9

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

Page 10 - INSTALLATION

“ RANGE” SWITCHThe “Range” switch is used to select one of fouramperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding ra

Page 11

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

B-4OPERATIONB-4WELDING PROCESSFor any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the app

Page 14

B-5OPERATIONB-5*When welding with MIG wire instead of self-shieldedcore wire, weld starts can be improved by setting theidle mode to “HIGH”.RANGER GXT

Page 15

C-1ACCESSORIESC-1RANGER GXTOPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plan

Page 16

C-2ACCESSORIESC-2RANGER GXTRECOMMENDED EQUIPMENTSTICKK704 Accessory Kit which includes:• Electrode Holder & Cable• Work Clamp & Cable• Head

Page 17 - OPERATION

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

Page 18

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

Page 19

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

Page 20

E-1TROUBLESHOOTINGE-1RANGER GXTIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact

Page 21

E-2TROUBLESHOOTINGE-2RANGER GXTObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure

Page 22 - ACCESSORIES

E-3TROUBLESHOOTINGE-3RANGER GXTObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure

Page 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24 - MAINTENANCE

STARTERCR1STARTERSOLENOID12 VOLTIDLERSOLENOIDBATTERYAC ACB+SWITCHREGULATORFLYWHEEL ALTERNATORB-HOURMETER5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN N

Page 25

F-2DIAGRAMSF-2RANGER GXTRANGER GXT / LN-25 OR LN-15 ACROSS THE ARC CONNECTION DIAGRAMTO WORKELECTRODETO WORKLN-25 OR LN-15WIRE FEEDERELECTRODE CABLEWO

Page 26

F-3DIAGRAMSF-3RANGER GXTM20512 BCIRCUITBREAKERS41.2017.50 19.5014.75TRUCK/UNDERCARRIAGE MOUNTING HOLES24.862.67.2229.88CENTER OF GRAVITY WITH OILIN EN

Page 28

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 29

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 30 - DIAGRAMS

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 31

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 32

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Page 33 - RANGER GXT

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

Page 34

viviTABLE OF CONTENTSPageInstallation...

Page 35

A-1INSTALLATION RANGER GXTA-1TECHNICAL SPECIFICATIONS - Ranger GXT (K2382-2 )INPUT - GASOLINE ENGINERATED OUTPUT @ 104°F (40°C)- WELDERHEIGHT WIDTH

Page 36

A-2INSTALLATION RANGER GXTA-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates it’s own power, it

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