CLASSIC ®300 D PERKINS OPERATOR’S MANUALFor Machines with Code Numbers11572, 11573, 11640, 11641, 11809, 11810, 11915, 12091, 12092IM995-DFebruary 20
A-3INSTALLATION CLASSIC®300D PERKINSA-3PRE-OPERATION INSTALLATIONEXHAUST SPARK ARRESTERSome federal, state or local laws may require thatengines be
PRE-OPERATION SERVICEREAD the engine operating and maintenanceinstructions supplied with this machine.------------------------------------------------
A-5INSTALLATION CLASSIC®300D PERKINSA-5BATTERY CHARGINGThe Classic®300D Perkins is equipped with a wetcharged battery. The charging current is auto
A-6INSTALLATION CLASSIC®300D PERKINSA-6CAUTIONCertain Electrical devices cannot be powered to this Product. See Table A.1TABLE A.1ELECTRICAL DEVICE
B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause overheating
B-2OPERATIONB-2CLASSIC®300D PERKINSENGINE BREAK-INLincoln Electric selects high quality, heavy-duty industrialengines for the portable welding machine
B-3OPERATIONB-3AUXILIARY POWERIf a GFCI is tripped, See the MAINTENANCE sectionfor detailed information on testing and resetting theGFCI.The AC auxili
C-1ACCESSORIESC-1CLASSIC®300D PERKINSOPTIONAL FEATURES (Field Installed)GENERAL OPTIONSPipe Thawing with an arc welder can cause fire,explosion, damag
D-1MAINTENANCED-1SAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hose atleast once every two months. In particul
D-2MAINTENANCED-2Replace brushes when they wear within 1/4” of thepigtail. A complete set of replacement brushes shouldbe kept on hand. Lincoln brus
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
D-3MAINTENANCED-3CLASSIC®300D PERKINSMAINTENANCE ITEM TYPE OR QUANTITYEVERY 250 HOURS OR 6 MONTHSEVERY 100 HOURS OR 3 MONTHSFIRST SERVICE - (20 / 50 H
D-4MAINTENANCED-4GFCI TESTING AND RESETTINGPROCEDUREThe GFCI should be properly tested at least onceevery month or whenever it is tripped. To properly
E-1TROUBLESHOOTINGCLASSIC®300D PERKINSE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely
CLASSIC®300D PERKINSE-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
E-3TROUBLESHOOTINGCLASSIC®300D PERKINSE-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the Auto Position,Engine Will Not Retur
E-4TROUBLESHOOTINGCLASSIC®300D PERKINSE-4ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the AUTO Position,Engine Will Not Pick
E-5TROUBLESHOOTINGCLASSIC®300D PERKINSE-5If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely
E-6TROUBLESHOOTINGE-6CLASSIC®300D PERKINSObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
E-7TROUBLESHOOTINGCLASSIC®300D PERKINSE-7If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely
F-1DIAGRAMSF-1CLASSIC®300D PERKINSNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The sp
ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs
F-2DIAGRAMSF-2CLASSIC®300D PERKINSNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The sp
F-3DIAGRAMSF-3CLASSIC®300D PERKINSM22787WIRE FEED MODULE (OPTIONAL)608609CLASSIC 300D PERKINS WIRING DIAGRAM FOR 11809, 11810, 11915, 12091, 12092APLU
CLASSIC®300D PERKINSF-4DIAGRAMSF-4
CLASSIC®300D PERKINS.56 SKIDOMOUNTINGHOLEO.56 SKIDMOUNTINGHOLENOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CENTER OF GRAVITY WITHON.B. .56 TRA
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
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FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much
vi vi TABLE OF CONTENTSPage________________________________________________________________________Installation ...
A-1INSTALLATION CLASSIC®300D PERKINSA-1TECHNICAL SPECIFICATIONS - CLASSIC®300D PERKINS Make/Model Description Speed (RPM) Displacement Starting DryS
A-2INSTALLATION CLASSIC®300D PERKINSA-2GENERAL DESCRIPTIONThe Classic®300D Perkins is a heavy duty, engine driven,DC arc welding power source, capab
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