Lincoln-electric IMt783 MIG-PAK 10 Manuel d'utilisateur

MMIIGG--PPAAKK 1100IMT783January, 201022801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. 216.481.8100 WEB SITE: www.lincolnelectric.comSaf

10IDENTIFY AND LOCATE COMPONENTSIf you have not already done so, unpack the MIG-PAK fromits carton and remove all packing material around the MIG-PAK.

INSTALLATIONINSTALACIÓNINSTALLATIONSELECT SUITABLE LOCATION Locate the welder in a dry location where there is free circu-lation of clean air into the

12INSTALLATION INSTALACIÓN INSTALLATIONWORK CLAMP INSTALLATIONAttach the work clamp per the following:1. Unplug the machine or turn the power

13FIGURE 3GUN INSTALLATIONThe MIG PAK 10 is shipped from the factory ready to feed0.023” -.025" (0.6 mm) diameter wire. To operate the MIGP

144. Conecte las terminales del cable de control del gatillo dela antorcha a los dos conectores aislados de 6.4 mm(1/4”), que se localizan ar

15BUILDUP OF SHIELDING GAS may harmhealth or kill.• Shut off shielding gas supply when not inuse.• SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN W

16INSTALLATIONCONNEXIONS D'ALIMENTATION D'ENTRÉE Voir la figure 5.La MIG PAK est munie d'un câble d'alimentation qui se trouve à l

17Lea todo el manual antes de instalar u operarla MIG PAK 10.PRECAUCIONES DE SEGURIDADLA DESCARGA ELÉCTRICA puede causar lamuerte• No toque las

18The MIG PAK 10 is ideally suited for individuals havingaccess to 115 volt AC input power, and wanting the ease ofuse, quality and dependabi

19WELDING CAPABILITYThe MIG PAK 10 is rated at 88 amps, 18 volts, at 20% dutycycle on a ten minute basis. CSA rated output at 62 amps at20 volts at 20

2ARC WELDING CAN BE HAZARDOUS. PROTECT YOUR-SELF AND OTHERS FROM POSSIBLE SERIOUS INJURYOR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEAR-ERS SHOU

20OPERATION OPERACIÓN FONCTIONNEMENT4FIGURE 6bFIGURE 6a

21WELDING SEQUENCE OF OPERATION WIRE LOADINGRefer to Figures 7 and 8.The machine power switch should be turned to the OFF (“O”)position before working

22FRICTION BRAKE ADJUSTMENTWith wire spool installed on the spindle shaft and the wingnut loose, turn the spool by hand while slowly tightening thewi

235. Close the idle roll arm (2) and latch the spring loaded pres-sure arm (1) in place. Rotate the spool counterclockwise ifrequired in order to take

247. Remove gas nozzle and contact tip from end of gun.8. Turn the MIG-PAK ON (“I”).9. Straighten the gun cable assembly.10. Depress the gun trigger

25MAKING A WELD1. See "Process Guidelines" in this section for selection ofwelding wire and shielding gas and for range of metalthicknesses

267. Position gun over joint. End of wire may be lightly touch-ing the work.8. Lower welding helmet, close gun trigger, and beginwelding. Hold

27TABLE 1Shielding Voltage/Wire SpeedProcess Welding Wire Gas 22 ga 16 ga 12 ga 1/8” 3/16” 1/4”.035 Dia(0.9mm 100% Arg

28WELDING WITH FCAW (Innershield)When using the FCAW process, the correct drive roll andelectrode polarity must be used. See Work Cable Insta

29OPTIONAL ACCESSORIES1. K549-1 .035" (0.9 mm) Innershield® Welding Kit —Includes a contact tip, a gasless nozzle and a .030/.035"(0.

3ELECTRIC AND MAGNETICFIELDS may be dangerous3.a. Electric current flowing through anyconductor causes localized Electricand Magnetic Field

30INNERSHIELD (FCAW) CONVERSIONSeveral changes are needed to convert the unit for operationwith the Innershield (FCAW) process. The K549-1 or K549-2In

31REPLACEMENT PARTSComplete Gun and Cable AssemblyL8311-6 (K530-5)Contact Tip .025” (0.6 mm)KP2039-1Contact Tip .030” (0.8 mm)KP2039-2Contact Tip .035

32SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power by remov-ing plug from receptacle beforeworking inside MIG-PAK. Use onlygrounded

ENTRETIEN DU PISTOLET ET DUCÂBLEPISTOLET MAGNUMMC100LNettoyage du câble du pistoletNettoyer le conduit intérieur après avoir utilisé approxima-

34MAINTENANCE MANTENIMIENTO ENTRETIENContact Tip Cable Liner Drive RollPunta de ContactoGuía de AlambreRodillo ImpulsorComponents shipped with KP2039

35CHANGING DRIVE ROLLThe drive roll has two grooves; one for .023" – .025" (0.6mm) solid steel electrode and a larger knur

36CHANGING LINERNOTICE: The variation in cable lengths prevents the inter-changeability of liners. Once a liner has been cut for a par-ticular gun,

37No wire feed, weld output or gas flow when gun trig-ger is pulled. Fan does NOT operate.1. Make sure correct voltage is applied to themachine.2. Mak

38Low or no gas flow when gun trigger is pulled. Wirefeed, weld output and fan operate normally.1. Verify that gas solenoid is properly installed. 2.

39WARNINGHIGH VOLTAGEcan killOnly qualified persons should install,Do not operate with covers removed.Disconnect input power by unpluggingDo not touch

4SAFETY SEGURIDAD SÉCURITÉWELDING SPARKS cancause fire or explosion.4.a. Remove fire hazards from the weldingarea. If this is not possible, cover them

40PARTS PARTES PIÈCESPart Description Descripción de las partes Désignation des pièces Part NumberVoltage Control Switch Assembly Ensamble del Interr

NOTES41

42WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Do not touch electrically live parts orele

43WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Turn power off before servicing.● Desconec

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5ELECTRIC SHOCK can kill.5.a. The electrode and work (or ground)circuits are electrically “hot” when thewelder is on. Do not touch these “hot”par

6FUMES AND GASEScan be dangerous.6.a.Welding may produce fumes and gaseshazardous to health. Avoid breathing thesefumes and gases.When welding, keep y

CYLINDER may explode ifdamaged.7.a. Use only compressed gas cylinderscontaining the correct shielding gas forthe process used and properly operat-

8Read the entire manual before installing andoperating the MIG-PAKELECTRIC SHOCK can kill.• Only qualified personnel should installationor operate thi

9TECHNICAL SPECIFICATIONS ESPECIFICACIONES TÉCNICASFuse Size Input Amps Power Cord20 Amp 20 15 Amp, 125VThree Prong Plug(NEMA Type 5-15P)15 Amp 12 15