Lincoln Electric IM713-B Manuel d'utilisateur

Power Wave 655/R®OPERATOR’S MANUALIM713-BDecember, 2009Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety

A-3INSTALLATION POWER WAVE® 655/RA-3INPUT CONNECTIONOnly a qualified electrician should connect theinput leads to the Power Wave®. Conne

A-4INSTALLATION POWER WAVE® 655/RA-4WELDING WITH MULTIPLE PowerWaves®Special care must be taken when more than onePower Wave® is welding simultane

A-5INSTALLATION POWER WAVE® 655/RA-5ELECTRODE AND WORK CABLECONNECTIONSConnect a work lead of sufficient size and length (PerTable 1) between the

VOLTAGE SENSINGThe best arc performance occurs when the PowerWave® s has accurate data about the arc conditions.Depending upon the process,

POWER WAVE® / POWER FEEDWIRE FEEDERINTERCONNECTIONSConnect the control cable between the power sourceand wire feeder. The wire feeder connec

HIGH SPEED GEAR BOXChanging the ratio requires a gear change and a PCboard switch change. The Power Feed Wire Feedersare shipped with both hig

A-9INSTALLATION POWER WAVE® 655/RA-9DIP Switch Settings and LocationsDIP switches on the P.C. Boards allow for customconfiguration of the

A-10INSTALLATION POWER WAVE® 655/RA-10Bank (S2):Switch Description1 Devicenet Baud Rate2(see table 4)TABLE 4Prior to S24958-6 softwareSwitch 1 sw

B-1OPERATIONB-1POWER WAVE® 655/RSAFETY PRECAUTIONSRead this entire section of operating instructionsbefore operating the machine.ELECTRIC SHOCK

B-2OPERATIONB-2POWER WAVE® 655/RINPUT POWERONOFFHIGH TEMPERATUREMACHINE STATUSCIRCUIT BREAKERWIRE FEEDERPOSITIVE OUTPUTNEGATIVE OUTPUT3 PHASE INVERTER

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

RECOMMENDED EQUIPMENT• Automatic OperationAll welding programs and procedures are set throughsoftware for the robotic Power Wave® s. FAUNrobots

B-4OPERATIONPOWER WAVE® 655/RB-4CASE FRONT CONTROLSAll operator controls and adjustments are located onthe case front of the Power Wave®. (See

B-5OPERATIONB-5CONSTANT VOLTAGE WELDINGFor each wire feed speed, a corresponding voltage ispreprogrammed into the machine through special soft-ware at

B-6OPERATIONB-6PULSE WELDINGPulse welding procedures are set by controlling anoverall "arc length" variable. When pulse welding, thea

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDThere are no factory installed options available for thePower Wave®.FIELD INSTALLEDGas Guard Regul

D-1MAINTENANCED-1POWER WAVE® 655/RSAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Only Qualified personnel shouldperform this maintenance.• Turn the

E-1TROUBLESHOOTINGE-1POWER WAVE® 655/RIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs

E-2TROUBLESHOOTINGE-2POWER WAVE® 655/RUSING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Status LED on the power source case frontcan help diag

E-3TROUBLESHOOTINGE-3POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualCAUTIONIf for any reason you do not understand the

E-4TROUBLESHOOTINGE-4POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualCAUTIONIf for any reason you do not understand the

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

E-5TROUBLESHOOTINGE-5POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualCAUTIONIf for any reason you do not understand the

E-6TROUBLESHOOTINGE-6POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the t

E-7TROUBLESHOOTINGE-7POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the t

E-8TROUBLESHOOTINGE-8POWER WAVE® 655/RObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the t

F-1DIAGRAMSF-1POWER WAVE® 655/R

F-2DIAGRAMSF-2POWER WAVE® 655/RNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The speci

F-3DIAGRAMSF-3POWER WAVE® 655/RNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The speci

TABLE 5 DEVICENET CONNECTOR S5Pin Lead # Function2 894 +24vdc Devicenet3 893 Common Devicenet+4 892 Devicenet H5 891 Devicenet LF-4PIN, LEAD CONNECTOR

F-5CONNECTION DIAGRAMF-5POWER WAVE® 655/RHard Automation and Electrode PositiveConfiguration- +WORKSENSELEADK940WATERCOOLEDTORCHELECTRODE LEADCONNECTI

F-6CONNECTION DIAGRAMF-6POWER WAVE® 655/RK1796 COAXIAL WELD CABLEUser suppliedwork leadUser suppliedelectrode lead-+POWERWAVECONTROL CABLE K1805-1WORK

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

F-7DIAGRAMSF-7POWER WAVE® 655/RM18241 A.0132.8814.6219.1619.909.4812.3519.0022.6326.1023.1223.514.2112.906.753.4710°

NOTES POWER WAVE® 655/R

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ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

VVTThhaannkk YYoouuFor selecting a QUALITY product by Lincoln Electric. We wantyou to take pride in operating this Lincoln Electric Company p

Vi Vi TABLE OF CONTENTSPageInstallation ...Section

A-1INSTALLATION POWER WAVE® 655/RA-1TECHNICAL SPECIFICATIONS - Power Wave® 655/r (K1519-1, K1519-2)OUTPUTRECOMMENDED INPUT WIRE AND FUSE SIZESPHYSI

LIFTINGLift the machine by the lift bail only. The lift bail isdesigned to lift the power source only. Do not attemptto lift the Power Wave