Lincoln Electric RANGER IM612 Manuel d'utilisateur

RANGER 8 + DIESEL™OPERATOR’S MANUALIM612April, 1998Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety

RANGER 8+ DIESELA-2INSTALLATION A-2INSTALLATION INSTRUCTIONSSAFETY PRECAUTIONSOnly qualified personnel should install,use, or service this equipmen

RANGER 8+ DIESELA-3INSTALLATION A-3LIFTINGThe RANGER 8+ DIESEL weighs approximately695 lbs/315 kg. A lift bail is mounted to the machineframe and s

RANGER 8+ DIESELA-4INSTALLATION A-4FUELFill the fuel tank with clean No. 2, diesel fuel only. Donot fill to the top of the filler neck to allow roo

RANGER 8+ DIESELA-5INSTALLATION A-5ELECTRICAL CONNECTIONSSee Figure B.1 in the OPERATION section of thismanual for the location of the 115 and 230 v

RANGER 8+ DIESELA-6INSTALLATION A-6AUXILIARY POWER RECEPTACLES,PLUGS, AND HAND-HELD EQUIPMENTThe control panel of the RANGER 8+ DIESEL fea-tures thr

RANGER 8+ DIESELA-7INSTALLATION A-7Connection of RANGER 8+ DIESEL to premiseswiring must be done by a licensed electrician andmust comply with the N

B-1OPERATIONRANGER 8+ DIESELB-1GENERAL DESCRIPTIONThe RANGER 8+ DIESEL is a diesel-engine driven,multi-process AC and DC arc welder and AC powergenera

B-2OPERATIONB-2DIESEL ENGINERuggerini - RD 201 features:• Air cooled, twin cylinder.• Direct injection.• Crankcase in diecast aluminium.• Forced lubri

B-3OPERATIONB-3CONTROLS AND SETTINGSAll generator/welder controls are located on theOutput Control Panel of the machine case front.Diesel engine idler

B-4OPERATIONB-410. WELD OUTPUT TERMINAL (TO ELECTRODEHOLDER) WITH FLANGE NUT: Provides the con-nection point for the electrode holder cable.11. WELD

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-5OPERATIONB-5RANGER 8+ DIESELENGINE OPERATIONDO NOT RUN THE ENGINE AT EXCESSIVESPEEDS. The maximum allowable high idle speedfor the RANGER 8+ DIESE

B-6OPERATIONB-6RANGER 8+ DIESELBREAK-IN PERIODAny engine will use a small amount of oil during its“break-in” period. For the diesel engine on theRANG

B-7OPERATIONB-7RANGER 8+ DIESELWELDING PROCESSSTICK (CONSTANT CURRENT) WELDINGConnect welding cables to the "TO WORK” and"ELECTRODE” studs.

B-8OPERATIONB-8RANGER 8+ DIESELSummary of Welding ProcessesCONTROL ELECTRODECABLE IDLE WHEN NOT

B-9OPERATIONB-9RANGER 8+ DIESELAUXILIARY POWERThe RANGER 8+ DIESEL can provide up to 9,000watts of 115/230 volts AC, Single phase 60 HZ powerfor conti

B-10OPERATIONB-10RANGER 8+ DIESEL115/230 VOLT DUAL VOLTAGE RECEPTACLEThe 115/230 volt receptacle can supply up to 40 ampsof 230 volt power to a two wi

C-1ACCESSORIESC-1GENERAL OPTIONS / ACCESSORIESThe following options/accessories are available foryour RANGER 8+ DIESEL from your local LincolnDistribu

C-2ACCESSORIESC-2SEMIAUTOMATIC FCAW AND MIGWELDING OPTIONS / ACCES-SORIESK449 LN-25 - Includes internal contactor for acrossthe arc operation (no cont

RANGER 8+ DIESELACCESSORIES - CONNECTION DIAGRAMSC-3C-3CONNECTION OF RANGER 8+ DIESEL TO LN-7 & K240 CONTACTOR KITWARNING: Turn the power off when

D-1MAINTENANCED-1ROUTINE MAINTENANCE1. At the end of each day’s use, refill the fuel tank tominimize moisture condensation in the tank.Running out of

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

D-2MAINTENANCED-2ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

RANGER 8+ DIESELE-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, co

E-2TROUBLESHOOTINGE-2RANGER 8+ DIESELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-3TROUBLESHOOTINGE-3RANGER 8+ DIESELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

E-4TROUBLESHOOTINGE-4RANGER 8+ DIESELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

F-1DIAGRAMSF-1RANGER 8+ DIESELWIRING DIAGRAM - RANGER 8+ DIESELM1910712-11-97NOTE: This diagram is for reference only. It m

F-2DIAGRAMSF-2RANGER 8+ DIESELM1910812-11-97MAXIMUM OVERALL DIMENSIONS:LENGT

NOTES RANGER 8+

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dan

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

viTABLE OF CONTENTSPageInstallation...

viiTABLE OF CONTENTSPageMaintenance .......Section DSafet

A-1INSTALLATION RANGER 8+ DIESELA-1TECHNICAL SPECIFICATIONS - RANGER 8+ DIESEL (K1632-1)Make/Model Description Speed (RPM) Displacement Starting Cap