Lincoln Electric RED-D-ARC E500 Manuel d'utilisateur

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RED-D-ARC
E500
IM656-A
April, 2004
Red-D-Arc Spec-Built Welding Equipment
This RED-D-ARC welder is built to RED-D-ARC Extreme Duty
design specifications by Lincoln Electric.
Safety Depends on You
This welder is designed and built with safety in mind.
However, your overall safety can be increased by proper installation
... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT.
And, most importantly, think before you act and be careful.
For use with machines having Code Numbers:
10649, 11042
North America’s Largest Fleet of Welding Equipment
1-800-245-3660
OPERATOR’S MANUAL
RETURN TO MAIN MENU
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Résumé du contenu

Page 1 - RED-D-ARC

RED-D-ARCE500IM656-AApril, 2004Red-D-Arc Spec-Built Welding EquipmentThis RED-D-ARC welder is built to RED-D-ARC Extreme Dutydesign specifications by

Page 2 - MAGNETIC FIELDS

C-1MAINTENANCEC-1ELECTRIC SHOCK can kill.• Have an electrician install and ser-vice this equipment.• Turn the input power off at the fusebox before wo

Page 3 - FUMES AND GASES

E500D-1TROUBLESHOOTINGD-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your L

Page 4

D-2TROUBLESHOOTINGD-2Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

Page 5 - REDRESSEUR

D-3TROUBLESHOOTINGD-3Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

Page 6 - Thank You

D-4TROUBLESHOOTINGD-4Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

Page 7 - TABLE OF CONTENTS

D-5TROUBLESHOOTINGD-5Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

Page 8 - INSTALLATION

D-6TROUBLESHOOTINGD-6Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

Page 9 - OPERATION

D-7TROUBLESHOOTINGD-7E500Low output, low OCV, or erratic weldingTurn control pot. to minimumCheck OCVOCV is 35-55V OCV is 40-45V OCV is 0 Rated OCV bu

Page 10 - MAINTENANCE

D-8TROUBLESHOOTINGD-8TROUBLESHOOTINGPROCEDURESPROCEDURE FOR REPLACING P.C.BOARD(The P.C. Board is located behind the front controlpanel. Remove the na

Page 11 - TROUBLESHOOTING

D-9TROUBLESHOOTINGD-9Check the resistance reading between 75 on the ter-minal strip and 211 on SW #2. The reading must be10K ohms. No reading will ind

Page 12

iSAFETYiFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be

Page 13

D-10TROUBLESHOOTINGD-105. An open gate circuit will have an infinite or highresistance. A good gate circuit will read a low resis-tance, but not zero

Page 14

E-1WIRING DIAGRAM - CODE 10649 ONLYE-1E500ELECTRICAL SYMBOLS PER E1537LEGENDD5D6D7POCKET AMPTROL SENSING BRIDGEL1 DC OUTPUT FILTERR1R2R3R4TO GROUNDPER

Page 15

E500E-2WIRING DIAGRAM - CODE 11042 & UPE-2ELECTRICAL SYMBOLS PER E1537LEGENDL1 DC OUTPUT FILTERR1R2R3TO GROUNDPERNATIONALELECTRICALCODEH3H2H1X2X1T

Page 16

E500E-3DIAGRAMSE-3Part No. Type A B C D F G HM12244-7 E500 32.00 15.39 3092 1.44 30.02±.11 33.07±.06 .94M12244-77-7-78

Page 17

E500NOTES

Page 18

E500NOTES

Page 19

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 20

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 21 - PN16688

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 22 - L11467

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 23 - DIAGRAMS

iiiSAFETYiiiE500FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.

Page 24

ivSAFETYivE500PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui p

Page 25

E500Thank Youfor selecting this QUALITY product. We want you to take pride inoperating this product ••• as much pride as we have in bringing thisprodu

Page 26

E500viTABLE OF CONTENTSviPageInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 27

A-1INSTALLATIONA-1LOCATIONFALLING EQUIPMENT can causeinjury.• Do not lift this machine using liftbail if it is equipped with a heavy • accessory such

Page 28

B-1OPERATIONB-1ELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wet cloth-ing.• Insulate yourself from work and

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