Lincoln-electric IM10098 CRUISER Manuel d'utilisateur

IP23S• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751

A-3INSTALLATION CRUISER™A-3LOCATIONMaintain clearance between parts at electrode poten-tial and all other tractor components. Parts that are atelect

A-4INSTALLATION CRUISER™A-4GENERAL ASSEMBLYClamps• Tighten clamp bolts to 25 ft-lbs (34 Nm).• Use clamps with a key on horizontal tubes.Collars•

A-5INSTALLATION CRUISER™A-5OUTRIGGERSThe outriggers “steer” the CRUISER™ along a verticalsurface by driving it at a slight angle. Suggested offsetbe

A-6INSTALLATION CRUISER™A-6MANUAL STEERING MECHANISM,ADJUSTMENTTo steer the CRUISER™ to the Right:Loosen bolt BTighten bolt A to set the wheel angle

A-7INSTALLATION CRUISER™A-7WIRE REEL ENCLOSURE ASSEMBLY1. Determine the angular orientation of the wire reelenclosure relative to the spindle clamp.

A-8INSTALLATION CRUISER™A-84. Reassemble the spindle parts as shown. 5. If required, swap the position of the ball bushingassembly. Use a 7/16” wre

A-9INSTALLATION CRUISER™A-9TAKE-OFF ARM• Position the take off arm to prevent contact to thereel and electrode.• Route the electrode through the c

A-10INSTALLATION CRUISER™A-10WIRE STRAIGHTENER ADJUSTMENTThe wire straightener controls the amount of cast (or“curve”) in the wire. Excessive cast m

A-11INSTALLATION CRUISER™A-11FLUX HOPPERThe flux hopper may be mounted on either a horizon-tal or vertical tube, or on the wire drive. For the bestf

A-12INSTALLATION CRUISER™A-12CABLE CONNECTIONSWELD CABLE SIZESTabulated below are copper cable sizes recommendedfor different currents and duty cycl

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

A-13INSTALLATION CRUISER™A-13SYSTEM SET-UPFIGURE A.21 - SYSTEM SET-UP

A-14INSTALLATION CRUISER™A-14BUTT JOINTSButt Joint, Track Welding• When operating on K396 track, change the wheelcalibration in the SET-UP menu to

A-15INSTALLATION CRUISER™A-15FIGURE A.25 - BUTT JOINT, 3 WHEEL, MANUAL STEER FRONT VIEWFIGURE A.26 - BUTT JOINT, 3 WHEEL, MANUAL STEER REAR VIEWFIGU

A-16INSTALLATION CRUISER™A-16FIGURE A.28 - BUTT JOINT, 3 WHEEL, GUIDE WHEEL, FRONT VIEWFIGURE A.29 - BUTT JOINT, 3 WHEEL, GUIDE WHEEL, REAR VIEW

A-17INSTALLATION CRUISER™A-17FILLET JOINTSHorizontal FilletUses KP2721-2 curved nozzle extension (45°).FIGURE A.30 - BUTT JOINT, 3 WHEEL, GUIDE WHEE

A-18INSTALLATION CRUISER™A-18FIGURE A.32 - HORIZONTAL FILLET, CURVED NOZZLE EXTENTION, REAR VIEWFIGURE A.33 - HORIZONTAL FILLET, CURVED NOZZLE EXTEN

A-19INSTALLATION CRUISER™A-19HORIZONTAL FILLETUses KP2721-1 straight nozzle extensions.FIGURE A.34 - HORIZONTAL FILLET, STRAIGHT NOZZLE EXTENTION, F

FIGURE A.37 - HORIZONTAL FILLET TOP VIEWA-20INSTALLATION CRUISER™A-20FIGURE A.36 - HORIZONTAL FILLET, STRAIGHT NOZZLE EXTENTION, TOP VIEW

A-21INSTALLATION CRUISER™A-21FLAT FILLET (TROUGH)FIGURE A.38 - FLAT FILLET (TROUGH) FRONT VIEWFIGURE A.39 - FLAT FILLET (TROUGH) REAR VIEW

A-22INSTALLATION CRUISER™A-22FLAT FILLET (TROUGH) (CONTINUED)FIGURE A.40 - FLAT FILLET TOP VIEWFIGURE A.41 - FLAT FILLET TOP VIEW

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

A-23INSTALLATION CRUISER™A-23PIPE WELDINGInternal inner diameter welds. The CRUISER™ maybe assembled to fit inside pipes with a 44” (1.1m) innerdiam

A-24INSTALLATION CRUISER™A-24PIPE WELDING (CONTINUED)FIGURE A.45 - PIPE WELDING TOP VIEWFIGURE A.44 - PIPE WELDING TOP VIEW

A-25INSTALLATION CRUISER™A-25BASE DIMENSIONS ONLY

B-1OPERATIONB-1SAFETY PRECAUTIONS, OPERA-TIONThe serviceability of a product or structure utilizingthe welding programs is and must be the solerespons

1. Engage the clutch at the rear of the tractor.2. Select either forward or reverse travel on the pen-dant.3. Press and hold the jog button, or pla

B-3OPERATIONB-3LASER POINTERLaser pointer is used to aid in guiding the CRUISER™.The laser pointer mounts to the nozzle or nozzle exten-sions. Align t

B-4OPERATIONB-4WIRE FEEDER SETUPUse the FEED FORWARD pushbutton to insert wireinto the feed mechanism.While pressing either the FEED FORWARD or FEEDRE

B-5OPERATIONB-5BALANCE ADJUSTPress the WELD MODE selector until the MSP Displayreads “Balance”. If the selected mode allows for bal-ance adjustment, t

B-6OPERATIONB-6START OPTIONS OPERATIONPressing the Arc Start/End Options pushbutton willilluminate the START OPTIONS LED and the ArcDelay Time paramet

B-7OPERATIONB-7MEMORIESThe CRUISER™ has 4 memories. Each memorystores :• Weld Mode• Amperage (or WFS)• Voltage• Travel Speed• Frequency• Balanc

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

B-8OPERATIONB-8To set limits, press the desired memory button 1-8 andhold for 5 seconds. Release the memory button whenthe LED begins to blink rapidly

B-9OPERATIONB-9SETUP will light and the MSP4 displays the following:Press the left MSP4 button (YES) to enable limits orthe right MSP4 button (NO) to

B-10OPERATIONB-10SET-UP FEATURES MENUThe Setup Menu gives access to the set-up configuration. Stored in the set-up configuration are user parametersth

B-11OPERATIONB-11CRUISER™PARAMETER DEFINITIONP.1 4Reset Consumable WeightThis parameter only appears with systems using Production Monitoring.Use this

B-12OPERATIONB-12CRUISER™P.1 00View DiagnosticsDiagnostics are only used for servicing the Power Wave system.Yes = Shows P.101 through P.500 in the SE

C-1ACCESSORIESC-1CRUISER™OPTIONAL KITS AND ACCESSORIESDRIVE ROLL AND GUIDE TUBE KITSK231 nozzles are rated up to 600 AmpsK148 nozzles are rated up to

C-2ACCESSORIESC-2CRUISER™Accessories Included with the CRUISER™:Conduit Tubing, 5 feet (1.5 m)5/32” 600 Amp contact nozzle assembly5/32” contact tipNo

D-1MAINTENANCED-1ROUTINE MAINTENANCEBlow out the slidesPERIODIC MAINTENANCECheck wire drive motor brushesLube gearbox for wire driveCRUISER™

E-1TROUBLESHOOTINGE-1CRUISER™If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo

E-2TROUBLESHOOTINGE-2CRUISER™If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sûreté specifiques qui parraissentda

E-3TROUBLESHOOTINGE-3CRUISER™If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yo

F-1WIRING DIAGRAMF-1CRUISER™NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We wantyou to take pride in operating this Lincoln Electric Company prod-uct ••• as mu

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION CRUISER™A-1TECHNICAL SPECIFICATIONS - CRUISER™K-3048-1Wire Feeders - Input Voltage and CurrentVOLTAGE INPUT AMPERES40 VDC 8 AMPSRate

A-2INSTALLATION CRUISER™A-2GENERAL PHYSICAL DESCRIPTIONThe CRUISER™ is a self propelled, modular platformfor performing submerged arc welds. A uniqu