Ranger 200OPERATOR’S MANUALIM660January,2000Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. Ho
A-2INSTALLATION A-2INSTALLATION INSTRUCTIONSSAFETY PRECAUTIONSOnly qualified personnel should install,use, or service this equipment.LOCATION AND V
A-3INSTALLATION RANGER 200 A-3HIGH ALTITUDE OPERATIONIt may be necessary to de-rate the welder output athigher altitudes. De-rate the welder output
A-4INSTALLATION A-4FUELUSE GASOLINE FUEL ONLYFill the fuel tank with clean fresh fuel only. Do not fillto the top of the filler neck to allow room
A-5INSTALLATION RANGER 200A-5ELECTRICAL CONNECTIONSMACHINE GROUNDINGBecause this portable engine driven welder creates itsown power, it is not neces
A-6INSTALLATION RANGER 200A-6AUXILIARY POWER RECEPTACLES &PLUGSThe auxiliary power of the RANGER 200 consists oftwo 20 Amp-120 VAC (5-20R) duple
A-7INSTALLATION RANGER 200A-7Connection of Ranger 200 to premises wiringmust be done by a licensed electrician and mustcomply with the National Elec
B-1OPERATIONRANGER 200B-1GENERAL DESCRIPTIONThe Ranger 200 is a gasoline engine powered DCstick welding power source and 120/240 volt ACpower generato
B-2OPERATIONB-2RANGER 200WELDING CONTROLS1. OUTPUT CONTROL: The OUTPUT dial pro-vides continuous control of the welding current. 2.THERMAL SHUTDOWN I
DO NOT FILL THE TANK TO THE POINT OF OVER-FLOW.3. Replace the fuel tank cap and tighten securely.4. See Engine Owner’s Manual for specific fuel rec
Stick WeldingThe RANGER 200 can be used with a broad range ofDC stick electrodes.TIG WeldingThe RANGER 200 can be used for limited DCTungsten Inert Ga
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
B-5OPERATIONB-5RANGER 200WeldingOutput RangeSetting050100150210Permissibl Power Watts (Unity Power Factor)60004500300015000Permissible Current in@120
C-1ACCESSORIESC-1GENERAL OPTIONS / ACCESSORIESK957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERSFor road, off-road and in-plant and yard towing. (
D-1MAINTENANCED-1KOHLER ENGINE MAINTENANCESCHEDULETABLE D.1(1) Service more frequently when used in dusty areas and/or at high ambienttemperatures.Re
D-2MAINTENANCED-24. Screw on the new oil filter by hand, until the gasketcontacts the filter mounting base, then use an oil fil-ter socket tool to tig
D-3MAINTENANCED-3AIR FILTER PAPER ELEMENT1. Loosen the cover retaining knob and remove thecover.2. Remove the pre-cleaner from the paper element.3. Re
D-4MAINTENANCED-4RANGER 200BATTERY MAINTENANCETo access the battery, Remove the 3 screws from therear battery tray using a screwdriver or a 3/8"
D-5MAINTENANCED-5RANGER 200Welder/Generator MaintenanceSTORAGE: Store the RANGER 200 in clean, dry pro-tected areas.CLEANING: Blow out the generator a
E-1TROUBLESHOOTINGE-1RANGER 200If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact
E-2TROUBLESHOOTINGE-2RANGER 200Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure
E-3TROUBLESHOOTINGE-3RANGER 200Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
E-4TROUBLESHOOTINGE-4RANGER 200Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedure
F-1DIAGRAMSF-1+C1C H O K E42 V AC FIE L DWIN DINGINSIDE OF CASE FRONTCENTER GND . SCR E W ONW H IT E21 1 AD310KA LL C A S E F RO N T C O M P O N
F-2DIMENSION PRINT RANGER 200M19410F-2CENTER OF GRAVITY WITH OIL INENGINE AND EMPTY FUEL TANKTRUCK/UNDERCARRIAGE MOUNTING HOLES41.2017.50 19.5042
F-3NOTES F-3
F-4NOTES RANGER 200F-4
Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand
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• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra
Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p
vi TABLE OF CONTENTSPageInstallation...
viiTABLE OF CONTENTSPageMaintenance .......Section DWelde
A-1INSTALLATION RANGER 200A-1TECHNICAL SPECIFICATIONS - Ranger 200 (K1724-1)Make/Model Description Speed (RPM) Displacement Starting CapacitiesSyst
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