Lincoln-electric IM662 SAE400 Manuel d'utilisateur

OPERATOR’S MANUALSAE400 DC ARC WELDING POWER SOURCE IM662August, 2001For use with machines having Code Number 10664, 10665Safety Depends on YouLin

A-3INSTALLATIONSAE400A-3HIGH ALTITUDE OPERATIONAt higher altitudes, output derating may be necessary.As a rule of thumb, derate the welder output 5% f

A-4INSTALLATIONA-4SAE400ENGINE COOLING SYSTEMThe cooling system has been filled at the factory witha 50-50 mixture of ethylene glycol antifreeze andwa

A-5INSTALLATION SAE400A-5WELDING OUTPUT CABLESWith the engine off, connect the electrode and workcables to the studs provided. These connectionsshou

B-1OPERATIONB-1GENERAL DESCRIPTIONThe SAE400 is a diesel engine driven welding powersource. The machine uses a DC generator for DC stickelectrode weld

B-2OPERATIONB-2DESIGN FEATURES AND ADVANTAGESFOR STICK WELDING• Excellent DC constant current output for stick weld-ing applications.• Continuous adj

B-3OPERATIONB-3ENGINE CONTROLSIGNITION SWITCHWhen placed in the “ON” position, this switch energizesthe fuel solenoid. When placed in the “OFF” positi

B-4OPERATIONB-4How to Set the ControlsAssume you want a normal soft arc and about 135amps, using a 5/32” (4.0 mm) electrode:1. Set the “Job Selector”

B-5OPERATIONB-5ENGINE OPERATIONDo not adjust the high idle engine speed (rpm) abovethe factory setting specification.---------------------------------

C-1ACCESSORIESC-1K799 Hi-Freq™ - Provides high frequency plus a gasvalve for TIG welding. A water valve is available as anoption. Requires 115 volt AC

D-1MAINTENANCED-1ELECTRIC SHOCK can kill.● Do not touch electrically live partssuch as output terminals or inter-nal wiringENGINE EXHAUST can kill.● U

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-2MAINTENANCED-2COMMUTATOR AND BRUSH MAINTENANCEUncovered rotating equipment can be dangerous.Use care so your hands, hair, clothing or tools donot c

E-1TROUBLESHOOTINGE-1SAE400If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

E-2TROUBLESHOOTINGE-2SAE400Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-3TROUBLESHOOTINGE-3SAE400Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-4TROUBLESHOOTINGE-4SAE400Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-5TROUBLESHOOTINGE-5SAE400Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

F-1WIRING DIAGRAMSSAE400F-1

SAE400F-2WIRING DIAGRAMSF-2?,4C,>>94>6F>FKL - 214 ENGINE WELDER WIRING DIAGRAM:,:,333333B@@((

SAE400F-3WIRING DIAGRAMSF-3?,4C,>>94>6>@)C?@;;(6B<,=<:=C4)*

SAE400F-4DIMENSION PRINTF-44F'B@CC'46CC'@@CE'4CC6'B@F'4C?'@@'FF6?'EBA?'@A?>'A>B@'4?C

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

SAE400NOTES

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

SAE400WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S I

SAE400WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRI

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivSAE400PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui

SAE400Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product •••as

viTABLE OF CONTENTSSAE400viPageInstallation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sect

A-1INSTALLATION SAE400A-1TECHNICAL SPECIFICATIONS - SAE400Make/Model Description Speed (RPM) Displacement Starting CapacitiesSystemPerkins 4 cylinde

A-2INSTALLATION SAE400A-2Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use this equipment u