Lincoln-electric IM745 POWER WAVE 355 Manuel d'utilisateur

POWER WAVE 355OPERATOR’S MANUALFor use with machines Code 10895IM745October, 2003Safety Depends on YouLincoln arc welding and cuttingequipment is desi

NEGATIVE ELECTRODE POLARITYWhen negative electrode polarity is required, such asin some Innershield applications, reverse the outputconnections at the

5. Replace the wrap around and screws. The PCboard will “read” the switch at power up, and config-ure the work voltage sense lead appropriately.ELECTR

A-5INSTALLATION POWER WAVE 355A-5SYSTEM DESCRIPTIONThe POWER WAVE 355 and Power Feed family ofwire feeder products utilize a digital communicationsy

A-6INSTALLATION POWER WAVE 355A-6FIGURE A.2Simple SystemSYSTEM SET-UPBasic Rules• Each group is required to have one user interface.No group may hav

A-7INSTALLATION POWER WAVE 355A-7FIGURE A.3Multiple Group SystemNo “FH0 Alllowed!FIGURE A.4Single Group Multi-Head SystemNo “FH0 Alllowed!The Dual H

A-8INSTALLATION POWER WAVE 355A-8FIGURE A.5Single Group Multi-Head System (Alternate Method)No “FH0 Alllowed!When a standardUser Iterface is usedin

A-9INSTALLATION POWER WAVE 355A-9WELDING WITH MULTIPLE POWERWAVESSpecial care must be taken when more than onePower Wave is welding simultaneously o

A-10INSTALLATION POWER WAVE 355A-10I / O RECEPTACLE SPECIFICATIONSTABLE A.2WIRE FEEDER RECEPTACLEPIN LEAD# FUNCTIONA 53 Communication Bus LB 54 Com

GENERAL DESCRIPTIONThe Power Wave semi-automatic power source isdesigned to be a part of a modular, multi-processwelding system. Depending on configur

POWER WAVE 355 – Semi-Automatic OperationSemi Automatic Power Waves can only be used withLinc-Net compatible Power Feed semi-automatic wirefeeders. In

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

The steps for operating the Power Wave will varydepending upon the options installed in the user inter-face (control box) of the welding system. The f

CONSTANT VOLTAGE WELDINGSynergic CV:For each wire feed speed, a corresponding voltage ispreprogrammed into the machine through special soft-ware at th

PULSE-ON-PULSE™ (GMAW-PP)Pulse on Pulse™ is a Lincoln process specificallydesigned for use in welding relatively thin (less than1/4" thick) alumi

B-6OPERATIONB-6POWER WAVE 355BENEFITS OF PULSE ON PULSE FROMLINCOLN ELECTRIC• Excellent appearance of the weld bead• Improved cleaning action• Reduced

B-7OPERATIONB-7POWER WAVE 355POWER MODE™The Power Mode™ process was developed byLincoln to maintain a stable and smooth arc at lowprocedure settings w

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDNone Available.FIELD INSTALLED K940-Work Voltage Sense Lead KitK1764-1-Undercarriage*K1838-1-Valet

D-1MAINTENANCED-1POWER WAVE 355SAFETY PRECAUTIONSCAPACITOR DISCHARGE PROCEDURE1. Obtain a power resistor (25 ohms, 25 watts).2. Hold resistor body wit

E-1TROUBLESHOOTINGE-1POWER WAVE 355If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

E-2TROUBLESHOOTINGE-2POWER WAVE 355USING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Power Wave / Power Feed are best diagnosed asa system. Each

E-3TROUBLESHOOTINGE-3POWER WAVE 355Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

E-4TROUBLESHOOTINGE-4POWER WAVE 355Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

E-5TROUBLESHOOTINGE-5POWER WAVE 355Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

E-6TROUBLESHOOTINGE-6POWER WAVE 355Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

E-7TROUBLESHOOTINGE-7POWER WAVE 355Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

F-1DIAGRAMSF-1POWER WAVE 355NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

F-2CONNECTION DIAGRAMF-2POWER WAVE 355Connection Diagram Semi-automatic "Simple System"(Electrode Positive, CV/Pulse Configuration shown)POW

F-3DIMENSION PRINTF-3POWER WAVE 35514.7912.443.4421.6027.825.5010.00MOUNTING HOLE LOCATIONSM1952713.101/4-20 NUT (4 PLACES)NOTE: MOUNTING SCREWS CA10

NOTESPOWER WAVE 355

NOTESPOWER WAVE 355

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation ...Section A

A-1INSTALLATION POWER WAVE 355A-1TECHNICAL SPECIFICATIONS - POWER WAVE 355INPUT AC VOLTAGE & DC OUTPUTProduct Ordering Input AC Rated DC Output

A-2INSTALLATION POWER WAVE 355A-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE 355 will operate in harshenvironments. Even so, it is important tha