Lincoln-electric IM955 CLASSIC 300 D PERKINS Manuel d'utilisateur

CLASSIC 300 D PERKINS OPERATORʼS MANUALFor use with machines having Code Numbers:11472, 11473, 11545, 11546IM955-AJuly, 2011Safety Depends on YouLin

A-3INSTALLATION CLASSIC®300D PERKINSA-3PRE-OPERATION INSTALLATIONEXHAUST SPARK ARRESTERSome federal, state or local laws may require thatengines be

PRE-OPERATION SERVICEREAD the engine operating and maintenanceinstructions supplied with this machine.------------------------------------------------

A-5INSTALLATION CLASSIC®300D PERKINSA-5BATTERY CHARGINGThe Classic®300D Perkins is equipped with a wetcharged battery. The charging current is auto

A-6INSTALLATION CLASSIC®300D PERKINSA-6CAUTIONCertain Electrical devices cannot be powered to this Product. See Table A.1TABLE A.1ELECTRICAL DEVICE

B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause overheating

B-2OPERATIONB-2CLASSIC®300D PERKINSENGINE BREAK-INLincoln Electric selects high quality, heavy-duty industrialengines for the portable welding machine

B-3OPERATIONB-3AUXILIARY POWERIf a GFCI is tripped, See the MAINTENANCE sectionfor detailed information on testing and resetting theGFCI.The AC auxili

C-1ACCESSORIESC-1CLASSIC®300D PERKINSOPTIONAL FEATURES (Field Installed)GENERAL OPTIONSPipe Thawing with an arc welder can cause fire,explosion, damag

C-2ACCESSORIESC-2WIRE FEEDER OPTIONSWire Feed Module K623-1Provides constant voltage (CV) output with improvedarc stability for Innershield welding.

D-1MAINTENANCED-1SAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hose atleast once every two months. In particul

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-2MAINTENANCED-2Replace brushes when they wear within 1/4” of thepigtail. A complete set of replacement brushes shouldbe kept on hand. Lincoln brus

D-3MAINTENANCED-3CLASSIC®300D PERKINS

D-4MAINTENANCED-4GFCI TESTING AND RESETTINGPROCEDUREThe GFCI should be properly tested at least onceevery month or whenever it is tripped. To properly

E-1TROUBLESHOOTINGCLASSIC®300D PERKINSE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

CLASSIC®300D PERKINSE-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

E-3TROUBLESHOOTINGCLASSIC®300D PERKINSE-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the Auto Position,Engine Will Not Retur

E-4TROUBLESHOOTINGCLASSIC®300D PERKINSE-4ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the AUTO Position,Engine Will Not Pick 

E-5TROUBLESHOOTINGCLASSIC®300D PERKINSE-5If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

E-6TROUBLESHOOTINGE-6CLASSIC®300D PERKINSObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

E-7TROUBLESHOOTINGCLASSIC®300D PERKINSE-7If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

F-1DIAGRAMSF-1CLASSIC®300D PERKINSNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The sp

F-2DIAGRAMSF-2CLASSIC®300D PERKINS.56 SKIDOMOUNTINGHOLEO.56 SKIDMOUNTINGHOLENOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CENTER OF GRAVITY WITHON.B

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

vi vi TABLE OF CONTENTSPageInstallation ...Secti

A-1INSTALLATION CLASSIC®300D PERKINSA-1TECHNICAL SPECIFICATIONS - CLASSIC®300D PERKINS Make/Model Description Speed (RPM) Displacement Starting DryS

A-2INSTALLATION CLASSIC®300D PERKINSA-2GENERAL DESCRIPTIONThe Classic®300D Perkins is a heavy duty, engine dri-ven, DC arc welding power source, cap