Lincoln-electric IM10074 BULLDOG 5500 Manuel d'utilisateur

Operator’s ManualBULLDOG ® 5500Register your machine: www.lincolnelectric.com/registerAuthorized Service and Distributor Locator: www.lincolnelectri

Kohler CH395.31 Gallons/Hour1.17 ( Liters/Hour).54 Gallons/Hour2.04 ( Liters/Hour).74 Gallons/Hour2.80 ( Liters/Hour)No Load3750 RPM ±100 R.P.M.AC CC

A-4INSTALLATION BULLDOG™ 5500A-4ELECTRICAL OUTPUT CONNECTIONSSee Figure A.1 for the location of the current controldial, weld output terminals, grou

A-5INSTALLATION BULLDOG™ 5500A-5Cable InstallationInstall the welding cables to your BULLDOG™ 5500as follows. See Figure A.1 for the location of pa

A-6INSTALLATION BULLDOG™ 5500A-6PREMISES WIRINGThe BULLDOG™ 5500 is not recommended forpremises wiring.The BULLDOG™ 5500 does not have a combined120

A-7INSTALLATION BULLDOG™ 5500A-7CAUTIONCertain Electrical devices cannot be powered to this Product. See Table A.2TABLE A.2ELECTRICAL DEVICE USE WIT

B-1OPERATIONB-1SAFETY INSTRUCTIONSRead and understand this entire section before operatingyour BULLDOG™ 5500.Do not attempt to use this equipment unti

B-2OPERATIONB-2LIMITATIONS• The BULLDOG™ 5500 is not recommended for anyprocesses besides those that are normally per-formed using stick welding (SMA

B-3OPERATIONB-3BULLDOG™ 5500GASOLINE ENGINE CONTROLSRefer to your engine manual for the location of the fol-lowing features:1. FUEL SHUTOFF VALVE: Sto

4. Pull the cord rapidly.5. If the engine does not start, open the choke slight-ly and pull the starter cord rapidly again.When the engine starts, gra

GENERATOR OPERATIONBe sure that any electrical equipment plugged intothe generatorʼs AC power receptacles can with-stand a ±10% voltage and a ±4% freq

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLN ELEC TRIC. PLEASE EXAMINE CARTON AND EQUIPMENT FORDAMAGE IMMEDIATELYWhen this equipment is ship

TABLE B.1GENERATOR POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts(Continuous) (Surge)*

B-7OPERATIONB-7WELDING OPERATIONGENERAL INFORMATIONELECTRIC SHOCK can kill.• Do not touch electrically live parts orelectrodes with your skin or wet c

Stick welding is probably the most familiar weldingprocess known. A coated ELECTRODE, the weld rod,is clamped into an ELECTRODE HOLDER, an insulat-ed

B-9OPERATIONB-9BULLDOG™ 5500No one can learn to weld simply by reading about it.Skill comes only with practice. The following pageswill help the inexp

B-10OPERATIONB-10BULLDOG™ 5500The function of the covered electrode is much morethan simply to carry current to the arc. The electrodeis composed of a

B-11OPERATIONB-11BULLDOG™ 5500PRACTICEThe best way of getting practice in the four skills thatenable you to maintain:1. Correct Welding Position.2.

B-12OPERATIONB-12BULLDOG™ 5500Now weld the two plates together. Weld from left toright (if right-handed). Point the electrode down in hegap between th

B-13OPERATIONB-13BULLDOG™ 5500Vertical-Up WeldingThe problem, when welding vertical-up, is to put themolten metal where it is wanted and make it stayt

B-14OPERATIONB-14BULLDOG™ 5500Overhead WeldingVarious techniques are used for overhead welding.However, in the interest of simplicity for the inexperi

B-15OPERATIONB-15BULLDOG™ 55004. The bead should be put on with a weaving motion,and it should be 1/2-3/4” (12.7-19.0mm) wide. Donot let the arc blo

SECTION A:WARNINGS CALIFORNIA PROPOSITION 65 WARNINGSDiesel EnginesDiesel engine exhaust and some of its constituents are known to the State of Calif

B-16OPERATIONB-16BULLDOG™ 5500High-Speed Group (AWS E6013)This group includes electrodes which have a moder-ately forceful arc and deposit rates betwe

C-1ACCESSORIESC-1OPTIONS/ACCESSORIESLINCOLN ELECTRIC ACCESSORIESThe following options/accessories are available foryour BULLDOG™ 5500 from your local

D-1MAINTENANCED-1BULLDOG™ 5500SAFETY PRECAUTIONS• Have qualified personnel do all maintenanceand troubleshooting work. • Turn the engine off before

D-2MAINTENANCED-2FUEL: At the end of each dayʼs use, refillthe fuel tank to minimize moisture condensa-tion and dirt contamination in the fuel line.

SPARK PLUG SERVICESpark Plug is located between muffler and AirCleaner. See Figure D.4.• Be sure not to cross thread Spark Plug whenreinstalling.• Thi

D-4MAINTENANCED-4BULLDOG™ 5500GENERATOR/WELDER MAINTENANCESTORAGE: Store the BULLDOG™ 5500 in clean,dry, protected areas.CLEANING: Blow out the genera

D-5MAINTENANCED-5BULLDOG™ 5500 1. CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLY 3. STATOR ASSEMBLY 4. BRUSH, BRUSH HOLDER ASSEMBLY AND B

BULLDOG™ 5500E-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta

E-2TROUBLESHOOTINGE-2BULLDOG™ 5500Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-3TROUBLESHOOTINGE-3BULLDOG™ 5500Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

ELECTRIC SHOCK CAN KILL.3.a. The electrode and work (or ground) circuits areelectrically “hot” when the welder is on. Donot touch these “hot” parts wi

E-4TROUBLESHOOTINGE-4BULLDOG™ 5500Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

F-1DIAGRAMSF-1BULLDOG™ 5500NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific d

F-2DIMENSION PRINTF-2BULLDOG™ 5500M22563A.02NOTES:N.A. CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK.14.17 .41 HOLE(4 PLACES)17.5

BULLDOG®5500P-666P-666PARTS LIST FORBulldog®5500This parts list is provided as an informative guide only.It was accurate at the time of printing. Thes

09-03-2010BULLDOG®5500P-666-AP-666-AILLUSTRATION OF SUB ASSEMBLIES213

09-03-2010BULLDOG®5500Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers no

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BULLDOG®5500NOTES

01-07-2011BULLDOG®5500P-666-CP-666-CCradle Tube Assembly & Roof8A8A6A6A6A6A6B6B14A4A2A2A19192B2B2C2C4B4B10101111202012122121171714141515

Cradle Assembly (L13169-6), Includes: NSS 1X1 Cradle Tube Welded Assembly L13140-1 1 X2A Vibration Mount S20984-2 2 X2B Lock Washer E106A-14 2 X2C 5/1

WELDING AND CUTTINGSPARKS CAN CAUSEFIRE OR EXPLOSION.6.a. Remove fire hazards from the welding area. Ifthis is not possible, cover them to prevent the

02-01-2012BULLDOG®5500P-666-DP-666-DControl Panel & Rear Control Panel Assembly1515141425A25A25B25B12B12B12C12C25D25D25D25D25E25E25C25C156A6A7A7A8

Control Panel Assembly (G5959-6), Includes: NSS 1X1 Control Panel G5935-3 1 X2A Receptacle S14675-2 1 X2B Receptacle Cover M19497 1 X2C Receptacle Gas

11-08-2010BULLDOG®5500P-666-EP-666-EStator & Rotor Assembly and Engine161612B12B12A12A12C12C15A15A1D1D651C1C1A1A4A4A7A7A1B1B2020

1 Rotor, Blower & Bearing Asbly, Includes: L9328-8 1 X1A Rotor & Shaft Assembly NSS 1X1B Blower L8152-4 1 X1C Bearing M9300-84 1 X1D Tolerance

BULLDOG®5500NOTES

BULLDOG®5500NOTES

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing andselling high quality welding equipment, consumables, and cu

PageGeneral Description ...

7GENERAL DESCRIPTIONGENERAL DESCRIPTIONThe BULLDOG™ 5500 is a generator/welder designed forhome use and other non-commercial applications. As agenerat

TECHNICAL SPECIFICATIONS - BULLDOG™ 5500 K2708-2Manufacturer Description Speed Displacement Ignition Capacities Kohler 1 cyl., 3750 RPM 16.9 cu. in. M

A-2INSTALLATION BULLDOG™ 5500A-2SAFETY PRECAUTIONSRead this entire installation section before youstart installation.Do not attempt to use this equi