OPERATOR’S MANUALSafety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However, youroverall safety c
A-3INSTALLATION PIPELINER 200GA-3POLARITY CONTROL AND CABLE SIZESWith the engine off, route the electrode and workcables through the strain relief b
A-4INSTALLATION PIPELINER 200GA-4PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.-----------
B-1OPERATIONB-1SAFETY PRECAUTIONSDo not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your
B-2OPERATIONB-2PIPELINER 200GCranking SystemA 12V electric starter is standard.Air CleanerHeavy duty two-stage dry typeExhaustA muffler and stainless
B-3OPERATIONB-3PIPELINER 200GCONTROL OF WELDING CURRENTDO NOT TURN THE “CURRENT RANGE SELEC-TOR” WHILE WELDING because the current mayarc between the
C-1ACCESSORIESC-1PIPELINER 200GOPTIONAL EQUIPMENT (FIELD INSTALLED)(K704) Accessory Set Includes 35 ft (10.7m) electrode and 30 ft (9.1m) workcables,
D-1MAINTENANCED-1PIPELINER 200GSAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hoseat least once every two mont
D-2MAINTENANCED-2PIPELINER 200GBEARINGSThis welder is equipped with a double-shielded ballbearing having sufficient grease to last indefinitelyunder n
D-3MAINTENANCED-3PIPELINER 200GIEVERY 600 HOURS OR 12 MONTHSEVERY 200 HOURS OR 6 MONTHSEVERY 100 HOURS OR 3 MONTHSFIRST SERVICE-(50 HOURS)EVERY DAY OR
E-1TROUBLESHOOTINGE-1PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
E-2TROUBLESHOOTINGE-2PIPELINER 200GObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce
Flashing the exciter field consists of passing current through the fields using an external source of 6 to 125 voltsof DC power from a storage battery
E-4TROUBLESHOOTINGE-4PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont
E-5TROUBLESHOOTINGE-5PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont
E-6TROUBLESHOOTINGE-6PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont
E-7TROUBLESHOOTINGE-7PIPELINER 200GELECTRONIC IDLER CONTROL TROUBLESHOOTING GUIDEEngine Will Not Return to Low Idle in Approximately 10 SecondsAfter
F-1DIAGRAMSF-1PIPELINER 200GA54 321NEGATIVESELECTORSWITCHWELDERLEAD BLOCK42602AU123456600A41GENERATORN600B610602BJ5P9J8POSITIVEP10NURHEOSTAT(CC-)(CC+)
F-2DIAGRAMSF-2PIPELINER 200GNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific
F-3DIAGRAMSF-3PIPELINER 200GS26097 ARESISTORSYXBGWFGORANGEWHITE JUMPERWHITE JUMPER PINCABLE CONNECTION TABLECDELEAD COLORREDBLUECV "WIRE" CO
F-4DIAGRAMSF-4PIPELINER 200GPART NO.WELDER A BCDEFGHACONTROL PANELFGBHDECOHOLEOMOUNTINGHOLEN.A.N.B.NOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CEN
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
NOTES PIPELINER 200G
NOTES PIPELINER 200G
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivMar. ‘93PIPELINER 200GPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sûre
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much
vi vi TABLE OF CONTENTSPageInstallation ...Secti
DC CURRENT RANGEFine Adjustment in each Range40-300 AmpsDUTY CYCLE60%60%RATED DC OUTPUT*VOLTS @ RATED AMPSLincoln Plus Rating40V @ 200ANEMA Rating28V
Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your welder. It includesimportant saf
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