Lincoln-electric IM698 PIPELINER 200G Manuel d'utilisateur

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OPERATOR’S MANUAL
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
PIPELINER 200G
For use with machines having Code Numbers 10660; 10913; 11136
IM698-B
December, 2004
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2004 Lincoln Global Inc.
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Résumé du contenu

Page 1 - PIPELINER 200G

OPERATOR’S MANUALSafety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However, youroverall safety c

Page 2 - MAGNETIC FIELDS

A-3INSTALLATION PIPELINER 200GA-3POLARITY CONTROL AND CABLE SIZESWith the engine off, route the electrode and workcables through the strain relief b

Page 3 - FUMES AND GASES

A-4INSTALLATION PIPELINER 200GA-4PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.-----------

Page 4

B-1OPERATIONB-1SAFETY PRECAUTIONSDo not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your

Page 5 - REDRESSEUR

B-2OPERATIONB-2PIPELINER 200GCranking SystemA 12V electric starter is standard.Air CleanerHeavy duty two-stage dry typeExhaustA muffler and stainless

Page 6 - Thank You

B-3OPERATIONB-3PIPELINER 200GCONTROL OF WELDING CURRENTDO NOT TURN THE “CURRENT RANGE SELEC-TOR” WHILE WELDING because the current mayarc between the

Page 7 - TABLE OF CONTENTS

C-1ACCESSORIESC-1PIPELINER 200GOPTIONAL EQUIPMENT (FIELD INSTALLED)(K704) Accessory Set Includes 35 ft (10.7m) electrode and 30 ft (9.1m) workcables,

Page 8

D-1MAINTENANCED-1PIPELINER 200GSAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hoseat least once every two mont

Page 9

D-2MAINTENANCED-2PIPELINER 200GBEARINGSThis welder is equipped with a double-shielded ballbearing having sufficient grease to last indefinitelyunder n

Page 10 - INSTALLATION

D-3MAINTENANCED-3PIPELINER 200GIEVERY 600 HOURS OR 12 MONTHSEVERY 200 HOURS OR 6 MONTHSEVERY 100 HOURS OR 3 MONTHSFIRST SERVICE-(50 HOURS)EVERY DAY OR

Page 11

E-1TROUBLESHOOTINGE-1PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 12 - OPERATION

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

E-2TROUBLESHOOTINGE-2PIPELINER 200GObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 14

Flashing the exciter field consists of passing current through the fields using an external source of 6 to 125 voltsof DC power from a storage battery

Page 15 - ACCESSORIES

E-4TROUBLESHOOTINGE-4PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 16 - MAINTENANCE

E-5TROUBLESHOOTINGE-5PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 17

E-6TROUBLESHOOTINGE-6PIPELINER 200GIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 18

E-7TROUBLESHOOTINGE-7PIPELINER 200GELECTRONIC IDLER CONTROL TROUBLESHOOTING GUIDEEngine Will Not Return to Low Idle in Approximately 10 SecondsAfter

Page 19 - TROUBLESHOOTING

F-1DIAGRAMSF-1PIPELINER 200GA54 321NEGATIVESELECTORSWITCHWELDERLEAD BLOCK42602AU123456600A41GENERATORN600B610602BJ5P9J8POSITIVEP10NURHEOSTAT(CC-)(CC+)

Page 20

F-2DIAGRAMSF-2PIPELINER 200GNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

Page 21

F-3DIAGRAMSF-3PIPELINER 200GS26097 ARESISTORSYXBGWFGORANGEWHITE JUMPERWHITE JUMPER PINCABLE CONNECTION TABLECDELEAD COLORREDBLUECV "WIRE" CO

Page 22

F-4DIAGRAMSF-4PIPELINER 200GPART NO.WELDER A BCDEFGHACONTROL PANELFGBHDECOHOLEOMOUNTINGHOLEN.A.N.B.NOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CEN

Page 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24

NOTES PIPELINER 200G

Page 25

NOTES PIPELINER 200G

Page 26 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 27 - 10913, 11136

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 28 - WIRING / CONNECTION DIAGRAM

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 29

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 30 - NOTES

ivSAFETYivMar. ‘93PIPELINER 200GPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sûre

Page 31

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

Page 32

vi vi TABLE OF CONTENTSPageInstallation ...Secti

Page 33

DC CURRENT RANGEFine Adjustment in each Range40-300 AmpsDUTY CYCLE60%60%RATED DC OUTPUT*VOLTS @ RATED AMPSLincoln Plus Rating40V @ 200ANEMA Rating28V

Page 34

Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your welder. It includesimportant saf

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