IM930November, 2006For use with machines having Code Numbers:11425Red-D-Arc Spec-Built Welding EquipmentThis RED-D-ARC welder is built to RED-D-ARC Ex
GX 300A-2INSTALLATION A-2MACHINE SPECIFICATIONS - GX300 (K2284-2)RECEPTACLES AUXILIARY POWER CIRCUIT BREAKER OTHER CIRCUIT BREAKE
GX 300A-3INSTALLATION A-3LIFTINGThe GX 300 weighs approximately 510 lbs. A lift bailis mounted to the machine and should always be usedwhen lifting
A-4INSTALLATION A-4VEHICLE MOUNTINGImproperly mounted concentrated loads maycause unstable vehicle handling and tires or othercomponents to fail.• O
A-5INSTALLATION A-5An incorrect spark arrestor may lead to damage tothe engine or adversely affect performance.-------------------------------------
A-6INSTALLATION A-6CABLE INSTALLATIONInstall the welding cables to your GX 300 as follows.1. The gasoline engine must be OFF to install weldingcable
GX 300A-7INSTALLATION A-7240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERC
A-8INSTALLATION A-8CONNECTION OF LINCOLN ELECTRICWIRE FEEDERSConnection of the LN-25 to the GX 300Shut off welder before making any electrical con-n
B-1OPERATIONB-1SAFETY PRECAUTIONSDo not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your
B-2OPERATIONB-2WELDING CONTROLS1. OUTPUT CONTROL: The CONTROL dial provides continuous control of thewelding current or welding voltage depending on t
B-3OPERATIONB-34. WELD OUTPUT TERMINALS WITHFLANGE NUT:Provides a connection point for the electrode andwork cables. Output stud covers provided on co
GX 300FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be ru
B-4OPERATIONB-4Operating the starter motor for more than 5 sec-onds can damage the motor. If the engine fails tostart, release the switch and wait 10
(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.(2) Tungsten electrodes
PermissibleCurrent in@120 VAC *80**60**46**36200B-6OPERATIONB-6ARC GOUGINGThe GX 300 can be used for limited arc gouging. Foroptimal performance, set
C-1ACCESSORIESC-1OPTIONS/ACCESSORIES AND COM-PATIBLE LINCOLN EQUIPMENTK957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERSFor road, off-road and in-p
GX 300D-1MAINTENANCED-1KOHLER ENGINE (1) Service more frequently when used in dusty areas and/or at high ambienttemperatures.SAFETY PRECAUTIONS• Have
D-2MAINTENANCED-2Engine Oil ChangeDrain the oil while the engine is warm to assure rapidand complete draining.• Remove the oil filler cap and dipstic
D-3MAINTENANCED-3AIR FILTER PAPER ELEMENT• Loosen the cover retaining knob and remove thecover.• Remove the pre-cleaner from the paper element.• Remov
GX 300D-4MAINTENANCED-4FUEL FILTER• Check the fuel filter for water accumulation or sedi-ment.• Replace the fuel filter if it is found with excessivew
GX 300D-5MAINTENANCED-5Welder/Generator MaintenanceSTORAGE: Store the GX 300 in clean, dry protectedareas.CLEANING: Blow out the generator and control
GX 300E-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
GX 300iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc whe
GX 300E-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or
GX 300E-3TROUBLESHOOTINGE-3Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or
GX 300E-4TROUBLESHOOTINGE-4Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or
E-5TROUBLESHOOTINGE-5Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u
F-1DIAGRAMSF-1GX 300
F-2DIAGRAMSF-2GX 300
F-3DIAGRAMSF-3GX 300or service this equipment.Only qualified personnel should install,useKeep away from moving parts.Keep guards in place.MOVING PARTS
F-4DIAGRAMSF-4GX 300
F-5DIAGRAMSF-5GX 300
F-6DIAGRAMSF-6GX 300 29/03
GX 300FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Insta
F-7DIAGRAMSF-7GX 300
F-8DIAGRAMSF-8GX 300NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram
F-9DIMENSION PRINTF-9GX 300
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
GX 300ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui
for selecting a QUALITY product . We want you to take pride inoperating this ••• as much pride as we have in bringing this prod-uct to you!vvThank You
viviTABLE OF CONTENTSPageInstallation...
viiviiTABLE OF CONTENTSMaintenance.......Section DSafet
GX 3001. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up torated capacity.
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