Lincoln-electric IM952 AutoDrive 4R90 Manuel d'utilisateur

OPERATOR’S MANUAL• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486

A-3INSTALLATION AutoDrive 4R90A-3COAXIAL WELD CABLECoaxial welding cables are specially designed weldingcables for STT™ and pulse welding. Coa

A-4INSTALLATION AutoDrive 4R90A-4ABKHNLCDMGFEJI POWER SOURCEWIRE FEEDERABKHNLCDMGFEJIFunctionMotor PowerMotor PowerGas SolenoidGas SolenoidReservedR

A-5INSTALLATION AutoDrive 4R90A-5SHIELDING GAS CONNECTIONCYLINDER may explode ifdamaged.• Keep cylinder upright andchained to support.• Keep cy

A-6INSTALLATION AutoDrive 4R90A-6WIRE DRIVE CONFIGURATION(See Figure A.2)CHANGING THE GUN RECEIVERBUSHINGELECTRIC SHOCK can kill.• Turn the inpu

A-7INSTALLATION AutoDrive 4R90A-7PROCEDURE TO INSTALL DRIVE ROLLSAND WIRE GUIDESELECTRIC SHOCK can kill.• Turn the input power OFF at the weld-ing p

A-8INSTALLATION AutoDrive 4R90A-8CONDUIT INSTALLATIONThe K1546-xx series of conduits are compatible withK515-xx, K565-xx, Wire Wizard and

A-9INSTALLATION AutoDrive 4R90A-9SYSTEM SET-UPNEW ARMSArcLink XTConnectionArcLink(5 Pin)WorkSenseWire Feeder(14 Pin)RoboticTorchPower Wave i400K2669

B-1OPERATIONAutoDrive 4R90B-1• ELECTRIC SHOCK CAN KILL.Unless using COLD FEED fea-ture, when feeding with gun trig-ger, the electrode and driv

B-2OPERATIONB-2AutoDrive 4R90DEFINITION OF WELDING TERMSGMAW• Gas Metal Arc weldingFCAW• Flux Core Arc WeldingSTT™• Surface Tension TransferPRODUCT DE

C-1ACCESSORIESC-1AutoDrive 4R90WIRE TYPESteel Wires:Cored Wires:Aluminum Wires:KITS ELECTRODE SIZEKP1505-030S .023-.030 (0.6-0.8mm)KP

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

C-2ACCESSORIESC-2AutoDrive 4R90K1500-4K1500-5K489-7K515-xxK565-xx K1546-1Gun Receiver Bushing (for gunwith K466-3 Lincoln gun connec-tors; compatible

C-3ACCESSORIESC-3AutoDrive 4R90K2175-1K2175-2K895-2K836-1K884-5K884-6K1796-xxK1785-xxK1733-1K590-6500 lb Accu-Pak Box Payoff Kit1000 lb Accu-Pak Box P

D-1MAINTENANCED-1AutoDrive 4R90ELECTRIC SHOCK can kill.• Turn the input power OFF at thewelding power source beforeinstallation or changing driveroll

E-1TROUBLESHOOTINGE-1AutoDrive 4R90If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safe

E-2TROUBLESHOOTINGE-2AutoDrive 4R90Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-3TROUBLESHOOTINGE-3AutoDrive 4R90Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

F-1DIAGRAMSF-1AutoDrive 4R90BM 21562552ATACH INTERFACE PC BDWIRING DIAGRAM AUTODRIVE 4R90/4R220 FEEDERFEEDPLATEP18MOTOR /GEARBOXWTACH531BBWBR53753

F-2DIMENSION PRINTF-2AutoDrive 4R906.02”4.72”3.02”7.50”3.50”8.35" 1.46"1.97"0.62"8.35”9.02”8.02”0.27”0.62”0.62”1.97”1.97”1.78”1.46

NOTES AutoDrive 4R90

NOTES AutoDrive 4R90

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

NOTES AutoDrive 4R90

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvTThhaannkk YYoouufor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company

vivi TABLE OF CONTENTSPage––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––Installation...

A-1INSTALLATION A-1AutoDrive 4R90TEMPERATURE RANGEOPERATION: -40°F to 104°F (-40°C to 40°C)STORAGE: -40°F to 185°F (-40°C to 85°C)INPUT VOLTAGE, CU

WELD CABLE SIZETable A.1 located below are copper cable sizes rec-ommended for different currents and duty cycles.Lengths stipulated are