Lincoln-electric IM978 POWER MIG 215XT Manuel d'utilisateur

POWER MIG®215XTOPERATORʼS MANUALIM978September, 2011Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in

A-2 A-2INSTALLATIONRead entire installation section before startinginstallation.SAFETY PRECAUTIONSINPUT POWER, GROUNDING ANDCONNECTION DIAGRAMS1. Befo

3. The 208/230 volt 50/60 Hz model POWER MIG isshipped with a 7 ft.(2.1m). input cable and plugconnected to the welder.4. Using the instructions in Fi

GUN AND CABLE INSTALLATIONThe Magnum 250L gun and cable provided with thePOWER MIG® 215XT is factory installed with a linerfor .035-.045" (0.9-1.

B-1 B-1 OPERATIONRead entire Operation section beforeoperating the POWER MIG® 215XT.ELECTRIC SHOCK can kill.• Do not touch electrically liveparts or e

B-2 B-2OPERATIONPRODUCT DESCRIPTIONThe POWER MIG™ 215XT is a complete semiauto-matic DC voltage arc welding machine built to meetNEMA specifications.

B-3 B-3 OPERATIONWIRE DRIVE ROLLThe drive rolls installed with the POWER MIG®215XT have two grooves one for .035(0.9mm) wireand the other for .045(1.2

B-4 B-4OPERATIONTO START THE WELDERTurn the “Power Switch” switch to “ON”. With the desired voltageand wire speed selected, operate the gun trigger f

B-5 B-5 OPERATION 3. Press the trigger to feed the wire electrode throughthe gun and cable. For solid wire cut the electrodewithin approximately 3/8

B-6 B-6 OPERATION9. When no more welding is to be done, close valveon gas cylinder (if used), momentarily operate guntrigger to release gas pressure,

C-1 C-1ACCESSORIESDRIVE ROLL KITSRefer to Table C.1 for various drive roll kits that areavailable for the POWER MIG® 215XT.The item inBold is supplie

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

C-2 C-2 ACCESSORIES MAKING A WELD WITH THE SPOOL GUNADAPTER KIT AND SPOOL GUNINSTALLED In either toggle switch position, closing either guntrigger wil

D-1 D-1 MAINTENANCE• Be sure the nozzle insulator is fully screwedonto the gun tube and does not block the gasholes in the diffuser.• Slip the appropr

D-2 D-2MAINTENANCE7. Screw the gas diffuser onto the end of the gun tubeand securely tighten. Be sure the gas diffuser iscorrect for the liner being u

D-3 D-3 MAINTENANCEGUN HANDLE DISASSEMBLYThe internal parts of the gun handle may beinspected or serviced if necessary.The gun handle consists of two

E-1 E-1 TROUBLESHOOTINGIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLoca

E-2 E-2TROUBLESHOOTINGPROBLEMS(SYMPTOMS)Major Physical or ElectricalDamage is EvidentThere is no wire feed or open cir-cuit voltage when the gun trigg

E-3 E-3 TROUBLESHOOTINGPROBLEMS(SYMPTOMS)Poor arc striking with electrodesticking or blasting off.Auxiliary receptacle is “dead” - noauxiliary voltage

E-4 E-4TROUBLESHOOTINGPROBLEMS(SYMPTOMS)The wire feed stops while welding.When trigger is released andpulled again the wire feed starts.No control of

F-1 F-1 WIRING DIAGRAMSNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

F-2 F-2 DIMENSION PRINT18.8831.3931.7937.6838.7811.9029.96POWER MIG® 215XT

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

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WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

vi vi TABLE OF CONTENTPage________________________________________________________________________Installation ...

vii viiTABLE OF CONTENTS PageMaintenance .......Section D

A-1 A-1 INSTALLATION75°C Copper Wire 75°C Copper WireInput Ampere in Conduit in ConduitInput Voltage/ Fuse or Breaker Rating On AWG (IEC) Sizes AWG (I