Lincoln-electric IM835 RED-D-ARC GX300 Manuel d'utilisateur

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RED-D-ARC
GX 300
IM835-A
June, 2005
Red-D-Arc Spec-Built Welding Equipment
This RED-D-ARC welder is built to RED-D-ARC Extreme Duty
design specifications by Lincoln Electric.
Safety Depends on You
This welder is designed and built with safety in mind.
However, your overall safety can be increased by proper installation
... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT.
And, most importantly, think before you act and be careful.
For use with machines having Code Numbers:
11120, 11274
North America’s Largest Fleet of Welding Equipment
1-800-245-3660
OPERATOR’S MANUAL
RETURN TO MAIN MENU
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Résumé du contenu

Page 1 - RED-D-ARC

RED-D-ARCGX 300IM835-AJune, 2005Red-D-Arc Spec-Built Welding EquipmentThis RED-D-ARC welder is built to RED-D-ARC Extreme Dutydesign specifications by

Page 2 - MAGNETIC FIELDS

GX 300A-2INSTALLATION A-2MACHINE SPECIFICATIONS - GX300 (K2284-1)RECEPTACLES AUXILIARY POWER CIRCUIT BREAKER OTHER CIRCUIT BREAKE

Page 3 - FUMES AND GASES

GX 300A-3INSTALLATION A-3LIFTINGThe GX 300 weighs approximately 510 lbs. A lift bailis mounted to the machine and should always be usedwhen lifting

Page 4

A-4INSTALLATION A-4VEHICLE MOUNTINGImproperly mounted concentrated loads maycause unstable vehicle handling and tires or othercomponents to fail.• O

Page 5 - REDRESSEUR

A-5INSTALLATION A-5An incorrect spark arrestor may lead to damage tothe engine or adversely affect performance.-------------------------------------

Page 6 - Thank You

A-6INSTALLATION A-6CABLE INSTALLATIONInstall the welding cables to your GX 300 as follows.1. The gasoline engine must be OFF to install weldingcable

Page 7 - TABLE OF CONTENTS

GX 300A-7INSTALLATION A-7240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERC

Page 8

A-8INSTALLATION A-8CONNECTION OF LINCOLN ELECTRICWIRE FEEDERSConnection of the LN-25 to the GX 300Shut off welder before making any electrical con-n

Page 9

B-1OPERATIONB-1SAFETY PRECAUTIONSDo not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your

Page 10 - INSTALLATION

B-2OPERATIONB-2WELDING CONTROLS1. OUTPUT CONTROL: The CONTROL dial provides continuous control of thewelding current or welding voltage depending on t

Page 11

B-3OPERATIONB-34. WELD OUTPUT TERMINALS WITHFLANGE NUT:Provides a connection point for the electrode andwork cables. Output stud covers provided on co

Page 12

GX 300FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be ru

Page 13

B-4OPERATIONB-4Operating the starter motor for more than 5 sec-onds can damage the motor. If the engine fails tostart, release the switch and wait 10

Page 14

(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.(2) Tungsten electrodes

Page 15

PermissibleCurrent in@120 VAC *80**60**46**36200B-6OPERATIONB-6ARC GOUGINGThe GX 300 can be used for limited arc gouging. Foroptimal performance, set

Page 16

C-1ACCESSORIESC-1OPTIONS/ACCESSORIES AND COM-PATIBLE LINCOLN EQUIPMENTK957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERSFor road, off-road and in-p

Page 17 - OPERATION

GX 300D-1MAINTENANCED-1KOHLER ENGINE (1) Service more frequently when used in dusty areas and/or at high ambienttemperatures.SAFETY PRECAUTIONS• Have

Page 18

D-2MAINTENANCED-2Engine Oil ChangeDrain the oil while the engine is warm to assure rapidand complete draining.• Remove the oil filler cap and dipstic

Page 19

D-3MAINTENANCED-3AIR FILTER PAPER ELEMENT• Loosen the cover retaining knob and remove thecover.• Remove the pre-cleaner from the paper element.• Remov

Page 20

GX 300D-4MAINTENANCED-4FUEL FILTER• Check the fuel filter for water accumulation or sedi-ment.• Replace the fuel filter if it is found with excessivew

Page 21

GX 300D-5MAINTENANCED-5Welder/Generator MaintenanceSTORAGE: Store the GX 300 in clean, dry protectedareas.CLEANING: Blow out the generator and control

Page 22

GX 300E-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Page 23 - ACCESSORIES

GX 300iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc whe

Page 24 - MAINTENANCE

GX 300E-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

Page 25

GX 300E-3TROUBLESHOOTINGE-3Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

Page 26

GX 300E-4TROUBLESHOOTINGE-4Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

Page 27

E-5TROUBLESHOOTINGE-5Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

Page 28

F-1DIAGRAMSF-1GX 300

Page 29 - TROUBLESHOOTING

F-2DIAGRAMSF-2GX 300

Page 30

F-3DIAGRAMSF-3GX 300or service this equipment.Only qualified personnel should install,useKeep away from moving parts.Keep guards in place.MOVING PARTS

Page 31

F-4DIAGRAMSF-4GX 300

Page 32

F-5DIAGRAMSF-5GX 300

Page 33

F-6DIAGRAMSF-6GX 300 29/03

Page 34 -

GX 300FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Insta

Page 35

F-7DIAGRAMSF-7GX 300

Page 36 - DIAGRAMS

F-8DIAGRAMSF-8GX 300NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

Page 37

M20333 CCIRCUITBREAKERS41.201046.517.50444.519.50495.3TRUCK/UNDERCARRIAGE MOUNTING HOLES7.22183.324.86631.32.6266.523.50596.915.50393.7CENTER OF GRAVI

Page 38

GX 300NOTES

Page 39

NOTESGX 300

Page 40

NOTESGX 300

Page 41

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 42 - DIMENSION PRINT

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 43

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 44

GX 300ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui

Page 45

for selecting a QUALITY product . We want you to take pride inoperating this ••• as much pride as we have in bringing this prod-uct to you!vvThank You

Page 46

viviTABLE OF CONTENTSPageInstallation...

Page 47

viiviiTABLE OF CONTENTSMaintenance.......Section DSafet

Page 48

GX 3001. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up torated capacity.

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